journal article·2023-06Open access

Oxidation behaviour and residual mechanical properties of carbon/carbon composites

Meng Han, Chuwei Zhou, Vadim V. Silberschmidt, Qinsheng Bi

Carbon Letters· Volume 33· Issue 4

Abstract

Carbon/carbon composites are widely used in re-entry engineering applications thanks to their excellent mechanical properties at high temperatures, but they are easily oxidized in the oxygenated atmosphere. It is important to research their residual mechanical properties influenced by oxidation behaviour, in order to ensure the in-service safety. A microscale degradation model is proposed to predict the oxidation behavior based on the mass conservation and diffusion equations, the derived equivalent steady recession rate of composite is employed to evaluate the residual mechanical properties of the oxidized composite theoretically. A numerical strategy is proposed to investigate the oxidation mechanism of this composite. The differences in the degradation rate between the fiber and the matrix resulted in the steady state and an unchanged shape of the front. Residual mechanical properties of composite with three different domains of oxidation were simulated with a multiscale coupled model. The numerical results demonstrated that the mechanical properties of this composite decreased by 24–32% after oxidation for 30 min at 850 °C. Oxidation also caused the stress redistribution inside components, with the stress concentration diminishing their load-bearing capacity. The local areas of increased stress in the pyrocarbon matrix provided new ways for diffusion of oxygen into the pyrocarbon matrix and fibers. Graphical abstract
Source: expertdata · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Advanced ceramic materials synthesis · Graphene research and applications · Fiber-reinforced polymer composites

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (30)

Show source-provided references
1. Morgan P (2005) Carbon fibers and their composites. Taylor & Francis10.1201/9781420028744 ↗
2. Zhang B, Yi MZ, Ning Y, Xie AL, Zhou Z, Feng ZR (2022) A thick SiC-Si coating prepared by one-step pack cementation for long-term protection of carbon/carbon composites against oxidation at 1773 K. Corros Sci 200:11022310.1016/j.corsci.2022.110223 ↗
3. Hou XM, Chou KC (2010) A simple model for the oxidation of carbon-containing composites. Corros Sci 52:1093–109710.1016/j.corsci.2009.12.002 ↗
4. Cairo CAA, Florian M, Graca MLA, Bressiani JC (2003) Kinetic study by TGA of the effect of oxidation inhibitors for carbon-carbon composite. Mater Sci Eng A 358:298–30310.1016/S0921-5093(03)00302-2 ↗
5. Gao PZ, Guo WM, Xiao HN, Guo J (2006) Model-free kinetics applied to the oxidation properties and mechanism of three-dimension carbon/carbon composite. Mater Sci Eng A 432:226–23010.1016/j.msea.2006.06.005 ↗
6. Huang JG, Guo LJ, Li KJ, Yan NN, Zhou L, Li YY (2021) Microstructures and oxidation behaviors of Al-modified and Al2O3-modified SiC coatings on carbon/carbon composites via pack cementation. Ceram Int 47:8105–811210.1016/j.ceramint.2020.11.165 ↗
7. Blanco C, Casal E, Granda M, Menendez R (2003) Influence of fiber-matrix interface on the fracture behavior of carbon–carbon composites. J Eur Ceram Soc 23:2857–286610.1016/S0955-2219(03)00298-X ↗
8. Zhu XF, Zhang YL, Su YY, Fu YQ, Zhang P (2021) SiC-Si coating with micro-pores to protect carbon/carbon composites against oxidation. J Eur Cera Soc 41:114–12010.1016/j.jeurceramsoc.2020.08.045 ↗
9. Lu XF, Xiao P, Chen J, Long Y (2012) Oxidation behavior of C/C composites with the fiber/matrix interface modified by carbon nanotubes grown in-situ at low temperature. Corros Sci 55:20–2510.1016/j.corsci.2011.09.024 ↗
10. Lu XF, Xiao P (2014) Short time oxidation behavior and residual mechanical properties of C/C composites modified by in situ grown carbon nanofibers. Ceram Int 40:10705–1070910.1016/j.ceramint.2014.03.057 ↗
11. Zhang CJ, Chen M, Paulson SC, Rateick RG Jr, Birss VI (2016) New insights into the early stages of thermal oxidation of carbon/carbon composites using electrochemical methods. Carbon 108:178–18910.1016/j.carbon.2016.07.013 ↗
12. Labruquere S, Bourrat X, Pailler R, Naslain R (2001) Structure and oxidation of C/C composites: role of the interface. Carbon 39:971–98410.1016/S0008-6223(00)00142-1 ↗
13. Ma HC, Miao Q, Liang WP, Li YY, Lin H, Ma HR et al (2021) High temperature oxidation resistance of Y2O3 modified ZrB2-SiC coating for carbon/carbon composites. Ceram Int 47:6728–673510.1016/j.ceramint.2020.11.015 ↗
14. Tong K, Zhang MY, Su Z, Wu XW, Zeng C, Xie XM et al (2021) Ablation behavior of (Zr, Ta) B2-SiC coating on carbon/carbon composites at 2300℃. Corros Sci 188:10954510.1016/j.corsci.2021.109545 ↗
15. Zhao ZG, Li KZ, Li W (2021) Ablation behavior of ZrC-SiC-ZrB2 and ZrC-SiC inhibited carbon/carbon composites components under ultrahigh temperature conditions. Corros Sci 189:10959810.1016/j.corsci.2021.109598 ↗
16. Li DS, Luo G, Yao QQ, Jiang N, Jiang L (2015) High temperature compression properties and failure mechanism of 3D needle-punched carbon/carbon composites. Mat Sci Eng A 624:105–11010.1016/j.msea.2014.10.060 ↗
17. Han M, Zhou CW, Bi QS (2021) Residual mechanical properties of needle-punched carbon/carbon composites after oxidation. Compos Commun 28:10096610.1016/j.coco.2021.100966 ↗
18. Lachaud J, Aspa Y, Vignoles GL (2008) Analytical modeling of the steady state ablation of a 3D C/C composite. Int J Heat Mass Transf 51:2614–262710.1016/j.ijheatmasstransfer.2008.01.008 ↗
19. Katardjiev IV, Carter G, Nobes MJ, Berg S, Blom H-O (1994) Three dimensional simulation of surface evolution during growth and erosion. J Vac Sci Technol A 12(1):61–6810.1116/1.578859 ↗
20. Lachaud J, Bertrand N, Vignoles GL, Bourget G, Rebillat F, Weisbecker P (2007) A theoretical/experimental approach to the intrinsic oxidation reactivities of C/C composites and of their components. Carbon 45:2768–277610.1016/j.carbon.2007.09.034 ↗
21. Lanchaud J, Aspa Y, Vignoles GL (2017) Analytical modeling of the transient ablation of a 3D C/C composite. Int J Heat Mass Transf 115:1150–116510.1016/j.ijheatmasstransfer.2017.06.130 ↗
22. Zhou L, Fu QG, Hu D, Zhang JP, Wei YL, Zhu J, Song JY, Tong MD (2021) A dense ZrB2-SiC-Si/SiC-Si coating to protect carbon/carbon composites against oxidation at 1773 K and 1973 K. Corros Sci 183:10933110.1016/j.corsci.2021.109331 ↗
23. Feng GH, Li HJ, Yao XY, Sun J, Jia YJ (2022) An optimized strategy toward multilayer ablation coating for SiC-coated carbon/carbon composites based on experiment and simulation. J Eur Ceram Soc 42:3802–381110.1016/j.jeurceramsoc.2022.03.050 ↗
24. Wang CC, Li KZ, He QC, Huo CX, Shi XH (2018) Oxidation and ablation resistant properties of pack-siliconized Si-C protective coating for carbon/carbon composites. J Alloys Com 741:937–95010.1016/j.jallcom.2018.01.214 ↗
25. Curtin WA, Zhou SJ (1995) Influence of processing damage on performance of fiber-reinforced composites. J Mech Phys Solids 43:343–36310.1016/0022-5096(94)00077-I ↗
26. Curtin WA (1991) Theory of mechanical properties of ceramic-matrix composites. J Am Ceram Soc 74:283710.1111/j.1151-2916.1991.tb06852.x ↗
27. Curtin WA, Ahn BK, Takeda N (1998) Modeling brittle and tough stress-strain behavior in unidirectional ceramic matrix composites. Acta Mater 46(10):3409–342010.1016/S1359-6454(98)00041-X ↗
28. Kodal M, Karakaya N, Wis AA, Ozkoc G (2019) Chapter Eleven-Thermal properties (DSC, TMA, TGA, DTA) of rubber nanocomposites containing carbon nanofillers. Carbon-based nanofillers and their rubber nanocomposites fundamentals and applications, pp 325–366. https://doi.org/10.1016/C2018-0-02522-010.1016/C2018-0-02522-0 ↗
29. Lachaud J, Vignoles GL (2009) A Brownian motion technique to simulate gasification and its application to C/C composite ablation. Comput Mater Sci 44:1034–104110.1016/j.commatsci.2008.07.015 ↗
30. Han M, Zhou CW, Bi QS (2021) Residual mechanical properties of needle-punched carbon/carbon composites after oxidation. Compos Comm 28:1096610.1016/j.coco.2021.100966 ↗