Modeling LEDs radiation patterns for curing UV coatings inside of pipes

This study investigated the use of ultraviolet light-emitting diodes (UV LEDs) for the curing of a UV protective coating on the inner surface of pipes for application in the oil and gas industry. The lamp described here comprises several 1 W LEDs mounted on linear arrays around a cylindrical support. To achieve the optimal curing of the polymeric coating on every surface point, the radiation pattern emitted by the source was simulated in both the radial and linear directions of the lamp axis. By changing the number of arrays, the spacing between LEDs and the distance from source to surface, it was possible to evaluate the best radiation pattern having less intensity variation on the pipe surface. Once the best lamp design was found, the lamp was constructed, and the actual value of irradiance was evaluated as a function of distance in the radial and linear coordinates using a radiometer. • UV LEDs arrays used to cure organic coatings applied inside pipelines. • Radiation patterns of LEDs arrays simulated to ensure proper cure of coating. • Radial and linear radiation patterns depend on LEDs position and pipe diameter. • Radiation intensity and radiation profiles confirmed by radiometer measurements.