Fabrication of periodic, flexible and porous silicon microwire arrays with controlled diameter and spacing: Effects on optical properties

A new method of introducing nanopores with spongy morphology during fabrication of size and pitch controlled flexible silicon microwires (SiMWs) in wafer scale is presented using nanosphere lithography technique in addition to metal catalyzed electroless etching technique by varying concentration of oxidant and introducing surfactant or co-solvents to the etching solution. For achieving self-assembled monolayer closed-pack pattern of SiO2 microparticles in wafer-scale simple spin coating process was used. The effect of variation of the etchant, oxidant and surfactant on the morphology and optical properties of SiMWs were studied. By simply controlling the diameter of SiO2 microparticles and concentration of H2O2 the size of the MWs as well as the introduction of pores could be controlled in wafer-scale. Average reflectance suppressed to below 8% in the broad spectral range of 400-800 nm for these porous, spongy and flexible SiMW arrays in wafer scale. The mechanism behind this formation of spongy, porous and flexible nature of the SiMWs is also demonstrated for a better understanding of the etching process.