Formation of radial aligned and uniform nematic liquid crystal droplets via drop-on-demand inkjet printing into a partially-wet polymer layer

Abstract This paper investigates the drop-on-demand inkjet printing of a nematic liquid crystal (LC) onto a variety of substrates. Achieving both a well-defined droplet boundary and uniformity of the LC director in printed droplets can be challenging when traditional alignment surfaces are employed. Despite the increasing popularity of inkjet printing LCs, the mechanisms that are involved during the deposition process such as drop impact, wetting and spreading have received very little attention, in the way of experiments, as viable routes for promoting alignment of the resultant LC droplets. In this work, radial alignment of the director and uniformity of the droplet boundary are achieved in combination via the use of a partially-wet polymer substrate, which makes use of the forces and flow generated during droplet impact and subsequent wetting process. Our findings could have important consequences for future LC inkjet applications, including the development of smart inks, printable sensors and lasers.