Finite element modelling of ultrasonic backscattered waves for improving creep void detection

Ultra-supercritical coal-fired power plants in Japan and globally experience creep damage in the welded parts of their high-chromium steel assets. As the creep damage advances, voids develop at depth by preference and become dense and cause accidents. The voids cannot be detected using existing non-destructive methods, causing the unreasonable and uneconomic management of plants. To establish a non-destructive examination method that can be used for practical and economic maintenance, a detection method for dense creep voids using ultrasonic backscattered waves is proposed herein. The creep-damaged structures are modelled using a transducer and the transmission and reception characteristics are discussed. These characteristics are considered using the finite element method, as they cannot be measured through normal experiments. The results show that without a focusing process at the time of reception, changes in the amplitude of backscattered waves cannot be confirmed; thus, the contribution of transmission focus to creep void detection is limited. Conversely, it is confirmed that when the received backscattered waves in the direction normal to the transducer are integrated and the phase matching is reflected, the amplitude of the scattered waves increases with creep void density. The reception focus considerably contributes towards dense creep void detection.