journal article·2026-01-08

Micro-indentation analysis of aluminium alloys: simultaneous evaluation of tensile properties and hardness characterisation via Knoop indentation

K. Yang, Z. H. Fu, H. Chen, X. Wang, B. Liu

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Abstract

Nondestructive evaluation of mechanical properties and hardness for aluminum alloys is essential for ensuring structural integrity during service. This study establishes a quantitative relationship between the loading coefficient, unloading work, and elastoplastic constitutive behavior of aluminum alloys using Knoop micro-indentation data and dimensional analysis. Systematic calibration via finite element analysis (FEA) yielded a mechanical model defined by only eight parameters, enabling simultaneous determination of tensile stress-strain behavior, Knoop hardness (HK), and ultimate tensile strength from indentation measurements. Validation included forward/inverse analyses of 40 simulated scenarios and experimental tests on four aluminum alloys (6061-T651, 7075-T651, 2024-T4, 5052-H32). Results showed strong agreement between predictions and experimental data, with maximum relative deviations below 2% for HK and under 10% for tensile strength. The model provides an accurate, efficient nondestructive method for assessing aluminum alloy properties, supporting in-service structural evaluation.
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Research context

OpenAlex topics: Metal and Thin Film Mechanics · Nanofabrication and Lithography Techniques · Advanced Surface Polishing Techniques

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

China Construction Buer Curtain Wall & Decoration Co., Ltd

GuangXi University

Changsha University of Science & Technology

Beijing Luqiaotong International Engineering Consulting & Project Management Co., LTD

Funding

National Natural Science Foundation of China

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