Nondestructive evaluation of cork phenolic-based aerospace structure using Terahertz time domain spectroscopy and imaging

Cork phenolic sheets with thermal protection paints are used as thermal protection system in launch vehicles. Detecting debonds and inclusions at the interface of cork phenolic-composite structure and thickness measurement of multi-layer TPS is highly challenging with single-side access. In this study, Terahertz imaging in reflection mode is used to detect the defects. The sample is raster scanned in X-Y directions, and the reflected signal is measured at each pixel and consolidated to obtain a Terahertz C-scan image of the entire area. The image obtained using Terahertz time-domain spectroscopy imaging system can distinguish between the healthy and debond/inclusion areas. Terahertz time-domain spectroscopy in transmission mode is carried out to obtain the refractive index and absorption coefficient of individual layers, which is a prerequisite for thickness measurement. The time-of-flight principle is used for thickness estimation of multi-layer thermal protection systems over carbon fibre reinforced plastic samples. The Sparse deconvolution technique is used to resolve the overlapping echoes to obtain the time delay for each layer. The thickness values obtained for cork phenolic sheet and red and white thermal protection paints over carbon fibre-reinforced plastic samples using Terahertz-time domain spectroscopy are in close agreement with the actual values.