Analysis of ultrasonic device influence on the ultrasonic thickness measurement of the steel grade

Ultrasonic thickness measurement depends on the capability of the equipment and its operating characteristics, as well as on the auxiliary means used to adjust the system and analyse the obtained results. The characteristics of the ultrasonic device commonly used as a flaw detector are crucial for achieving accurate and precise results and are very important for the reliability of the results obtained in the measurement process, especially in production systems. This article aims to determine the quantitative variations in thickness caused by influencing parameters of the ultrasonic device and chosen ultrasonic probe, their quantification of interactions, and the significance of their influence on the accuracy and precision of the results. In the experimental part of the research, a factorial plan of the experiment was carried out to determine the influence of the ultrasonic device and the type of ultrasonic probe on the variability of the results of the ultrasonic thickness measurement. The parameters of the ultrasonic device and probes were analysed, and the experimental plan for developing the regression model was elaborated. The response surface methodology was applied, and the in-service measurement process was simulated using Monte Carlo simulation.