Nondestructive evaluation of rebar corrosion in concrete structures using ultrasonics and laser-based sensing

Corrosion is a serious affliction for reinforced concrete (RC) structures and the development of advanced inspection techniques is crucial for maintaining serviceability and durability. In this study, a novel proof-of-concept is presented to monitor corrosion in the concrete by employing contact-based ultrasonic excitation and non-contact laser-based sensing. Accelerated corrosion of rebars in RC slabs is implemented, and ultrasonic scanning is performed on specimens at various corrosion levels. The excitation source is a contact ultrasonic transducer, which enables better penetration of the waves into the concrete medium. For the reception, a Doppler laser vibrometry based sensing is used, which expedites the inspection by circumventing the requirement of coupling. The Synthetic Aperture Focusing Technique (SAFT) is employed for subsurface image reconstruction. Rebar images obtained by hybrid sensing technique, are qualitatively similar to those obtained via traditional contact-based source and receiver system. A histogram-based qualitative analysis is presented to correlate the characteristics of the rebar images to the progress of corrosion. A planar SAFT imaging algorithm is presented to demonstrate the rebar on a horizontal plane for better visualisation. The proposed technique is significantly faster in comparison to the contact-based approach and, therefore, has the potential of being applied for inspection of larger concrete infrastructure.