journal article·2016-12Open access

Melt-driven mechanochemical phase transformations in moderately exothermic powder mixtures

Samuel A. Humphry-Baker, Sebastiano Garroni, Francesco Delogu, Christopher A. Schuh

Nature Materials· Volume 15· Issue 12

Abstract

Usually, mechanochemical reactions between solid phases are either gradual (by deformation-induced mixing), or self-propagating (by exothermic chemical reaction). Here, by means of a systematic kinetic analysis of the Bi-Te system reacting to Bi2Te3, we establish a third possibility: if one or more of the powder reactants has a low melting point and low thermal effusivity, it is possible that local melting can occur from deformation-induced heating. The presence of hot liquid then triggers chemical mixing locally. The molten events are constrained to individual particles, making them distinct from self-propagating reactions, and occur much faster than conventional gradual reactions. We show that the mechanism is applicable to a broad variety of materials systems, many of which have important functional properties. This mechanistic picture offers a new perspective as compared to conventional, gradual mechanochemical synthesis, where thermal effects are generally ignored.
Source: europepmc · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: High-pressure geophysics and materials · Intermetallics and Advanced Alloy Properties · Phase-change materials and chalcogenides

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (49)

Show source-provided references
1. Hickenboth, C. R. et al. Biasing reaction pathways with mechanical force. Nature 446, 423–427 (2007).10.1038/nature05681 ↗
2. Seidel, C. A. M. & Kühnemuth, R. Mechanochemistry: molecules under pressure. Nat. Nanotech. 9, 164–165 (2014).10.1038/nnano.2014.46 ↗
3. Sawyer, W. G., Argibay, N., Burris, D. L. & Krick, B. A. Mechanistic studies in friction and wear of bulk materials. Annu. Rev. Mater. Res. 44, 395–427 (2014).10.1146/annurev-matsci-070813-113533 ↗
4. Pastewka, L., Moser, S., Gumbsch, P. & Moseler, M. Anisotropic mechanical amorphization drives wear in diamond. Nat. Mater. 10, 34–38 (2011).10.1038/nmat2902 ↗
5. Suryanarayana, C. Mechanical alloying and milling. Prog. Mater. Sci. 46, 1–184 (2001).10.1016/S0079-6425(99)00010-9 ↗
6. James, S. L. et al. Mechanochemistry: opportunities for new and cleaner synthesis. Chem. Soc. Rev. 41, 413–447 (2012).10.1039/C1CS15171A ↗
7. Friščić, T. et al. Real-time and in situ monitoring of mechanochemical milling reactions. Nat. Chem. 5, 66–73 (2013).10.1038/nchem.1505 ↗
8. Katsenis, A. D. et al. In situ X-ray diffraction monitoring of a mechanochemical reaction reveals a unique topology metal-organic framework. Nat. Commun. 6, 6662 (2015).10.1038/ncomms7662 ↗
9. Baláž, P. & Dutková, E. Fine milling in applied mechanochemistry. Miner. Eng. 22, 681–694 (2009).10.1016/j.mineng.2009.01.014 ↗
10. McCormick, P. G. & Froes, F. H. The fundamentals of mechanochemical processing. JOM 50, 61–65 (1998).10.1007/s11837-998-0290-x ↗
11. Baláž, P. et al. Hallmarks of mechanochemistry: from nanoparticles to technology. Chem. Soc. Rev. 42, 7571–7637 (2013).10.1039/c3cs35468g ↗
12. Valiev, R. Nanostructuring of metals by severe plastic deformation for advanced properties. Nat. Mater. 3, 511–516 (2004).10.1038/nmat1180 ↗
13. Xu, J., Herr, U., Klassen, T. & Averback, R. S. Formation of supersaturated solid solutions in the immiscible Ni–Ag system by mechanical alloying. J. Appl. Phys. 79, 3935–3945 (1996).10.1063/1.361820 ↗
14. Gente, C., Oehring, M. & Bormann, R. Formation of thermodynamically unstable solid solutions in the Cu–Co system by mechanical alloying. Phys. Rev. B 48, 13244–13252 (1993).10.1103/PhysRevB.48.13244 ↗
15. Han, B. Q., Ye, J., Tang, F., Schoenung, J. & Lavernia, E. J. Processing and behavior of nanostructured metallic alloys and composites by cryomilling. J. Mater. Sci. 42, 1660–1672 (2007).10.1007/s10853-006-0907-9 ↗
16. Martin, G. & Bellon, P. Driven alloys. Solid State Phys. 50, 189–331 (1996).10.1016/S0081-1947(08)60605-0 ↗
17. Lund, A. C. & Schuh, C. A. Driven alloys in the athermal limit. Phys. Rev. Lett. 91, 235505 (2003).10.1103/PhysRevLett.91.235505 ↗
18. Odunuga, S., Li, Y., Krasnochtchekov, P., Bellon, P. & Averback, R. S. Forced chemical mixing in alloys driven by plastic deformation. Phys. Rev. Lett. 95, 045901 (2005).10.1103/PhysRevLett.95.045901 ↗
19. Vo, N. Q., Odunuga, S., Bellon, P. & Averback, R. S. Forced chemical mixing in immiscible alloys during severe plastic deformation at elevated temperatures. Acta Mater. 57, 3012–3019 (2009).10.1016/j.actamat.2009.03.007 ↗
20. Ashkenazy, Y., Vo, N. Q., Schwen, D., Averback, R. S. & Bellon, P. Shear induced chemical mixing in heterogeneous systems. Acta Mater. 60, 984–993 (2012).10.1016/j.actamat.2011.11.014 ↗
21. Xu, J., He, J. H. & Ma, E. Effect of milling temperature on mechanical alloying in the immiscible Cu–Ta system. Metall. Mater. Trans. A 28, 1569–1580 (1997).10.1007/s11661-997-0218-z ↗
22. Koch, C. C. The synthesis of non-equilibrium structures by ball-milling. Mater. Sci. Forum 88–90, 243–262 (1992).10.4028/www.scientific.net/MSF.88-90.243 ↗
23. Benjamin, J. S. Fundamentals of mechanical alloying. Mater. Sci. Forum 88–90, 1–18 (1992).10.4028/www.scientific.net/MSF.88-90.1 ↗
24. Takacs, L. Self-sustaining reactions induced by ball milling: an overview. Int. J. Self-Propag. High-Temp. Synth. 18, 276–282 (2010).10.3103/S1061386209040086 ↗
25. Takacs, L. Self-sustaining reactions induced by ball milling. Prog. Mater. Sci. 47, 355–414 (2002).10.1016/S0079-6425(01)00002-0 ↗
26. Maurice, D. R. & Courtney, T. H. The physics of mechanical alloying: a first report. Metall. Trans. A 21, 289–303 (1990).10.1007/BF02782409 ↗
27. Lewandowski, J. J. & Greer, A. L. Temperature rise at shear bands in metallic glasses. Nat. Mater. 5, 15–18 (2006).10.1038/nmat1536 ↗
28. Bowden, F. P. & Persson, P. A. Deformation, heating and melting of solids in high-speed friction. Proc. R. Soc. Lond. 260, 433–458 (1961).
29. Gerasimov, K. B. & Boldyrev, V. V. On mechanism of new phases formation during mechanical alloying of Ag–Cu, Al–Ge and Fe–Sn systems. Mater. Res. Bull. 31, 1297–1305 (1996).10.1016/0025-5408(96)00114-6 ↗
30. Urakaev, F. K. & Boldyrev, V. V. Mechanism and kinetics of mechanochemical processes in comminuting devices: 1. Theory. Powder Technol. 107, 93–107 (2000).10.1016/S0032-5910(99)00175-8 ↗
31. Delogu, F. A possible alloying mechanism in idealized collisions between Cu and Sn crystals. Chem. Phys. Lett. 521, 125–129 (2012).10.1016/j.cplett.2011.11.071 ↗
32. Delogu, F. & Cocco, G. Crystallite size refinement in elemental species under mechanical processing conditions. Mater. Sci. Eng. A 422, 198–204 (2006).10.1016/j.msea.2006.02.032 ↗
33. Delogu, F., Schiffini, L. & Cocco, G. The invariant laws of the amorphization processes by mechanical alloying. Phil. Mag. A 81, 1917–1937 (2001).10.1080/01418610010019107 ↗
34. Morgant, G., Feutelais, Y., Legendre, B., Castanet, R. & Coulet, A. Themodynamic behaviour of Bi–Te alloys. Z. Fuer Met. Res. Adv. Tech. 81, 44–48 (1990).
35. Misra, S. & Bever, M. B. On the solid solutions of bismuth telluride and bismuth selenide. J. Phys. Chem. Solids 25, 1233–1241 (1964).10.1016/0022-3697(64)90021-6 ↗
36. Humphry-Baker, S. A. & Schuh, C. A. The nanocrystalline thermoelectric compound Bi2Te3 forms by a particle-wise explosive reaction during mechanical alloying. Scr. Mater. 65, 516–519 (2011).10.1016/j.scriptamat.2011.06.014 ↗
37. Su, X. et al. Self-propagating high-temperature synthesis for compound thermoelectrics and new criterion for combustion processing. Nat. Commun. 5, 4908 (2014).10.1038/ncomms5908 ↗
38. Takacs, L. Ball milling-induced combustion in powder mixtures containing titanium, zirconium, or hafnium. J. Solid State Chem. 125, 75–84 (1996).10.1006/jssc.1996.0267 ↗
39. Delogu, F. & Takacs, L. Mechanochemistry of Ti–C powder mixtures. Acta Mater. 80, 435–444 (2014).10.1016/j.actamat.2014.08.036 ↗
40. Schwarz, R. B. & Koch, C. C. Formation of amorphous alloys by the mechanical alloying of crystalline powders of pure metals and powders of intermetallics. Appl. Phys. Lett. 49, 146–148 (1986).10.1063/1.97206 ↗
41. Shackelford, J. F. & Alexander, W. CRC Materials Science and Engineering Handbook (CRC Press, 2001).
42. Abdellaoui, M. & Gaffet, E. The physics of mechanical alloying in a modified horizontal rod mill: mathematical treatment. Acta Mater. 44, 725–734 (1996).10.1016/1359-6454(95)00177-8 ↗
43. Monagheddu, M., Doppiu, S. & Cocco, G. MSR reduction of hexachlorobenzene. J. Mater. Synth. Process. 8, 295–300 (2000).10.1023/A:1011338326710 ↗
44. ASM Handbook Volume 2: Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (ASM International); http://www.asminternational.org/materials-resources/results/-/journal_content/56/10192/06182G/PUBLICATION
45. Tschakarov, C. G., Gospodinov, G. G. & Bontschev, Z. Über den Mechanismus der mechanochemischen Synthese anorganischer Verbindungen. J. Solid State Chem. 41, 244–252 (1982).
46. Ramasamy, K., Malik, M. A., Revaprasadu, N. & O’Brien, P. Routes to nanostructured inorganic materials with potential for solar energy applications. Chem. Mater. 25, 3551–3569 (2013).10.1021/cm401366q ↗
47. Musu, E., Mura, G., Ligios, G. & Delogu, F. Formation of metastable solid solutions by mechanical alloying of immiscible Ag and Bi. J. Alloys Compd. 576, 80–85 (2013).10.1016/j.jallcom.2013.04.124 ↗
48. Delogu, F. & Cocco, G. Kinetics of structural evolution in immiscible Ag–Cu and Co–Cu systems under mechanical processing conditions. Mater. Sci. Eng. A 402, 208–214 (2005).10.1016/j.msea.2005.04.007 ↗
49. Delogu, F., Mulas, G., Schiffini, L. & Cocco, G. Mechanical work and conversion degree in mechanically induced processes. Mater. Sci. Eng. A 382, 280–287 (2004).10.1016/j.msea.2004.05.047 ↗