Laser-induced Joining of Nanoscale Materials: Processing, Properties, and Applications

Abstract The rapid development of flexible and wearable nanodevices for a variety of commercial applications has identified a pressing need for targeted research on nanomaterials for use as building blocks in the fabrication of functional devices via bottom-up assembly. In the search for new fabrication technology, nanojoining or nanowelding has been selected as a promising method in this bottom-up approach. While there are a number of methods that can be used for nanojoining, laser processing is of interest because laser nanojoining combines high-precision property with a flexible manufacturing platform. In this review we discuss how this technology can be implemented in practical applications and outline the advantages and limitations of laser-induced nanojoining. We emphasize how laser nanojoining introduces reliability and reproducibility to the joining process, and show that this is due to precise control over heat-input in nanoscale dimensions. We also review the ways in which laser nanojoining can be integrated with other commercial fabrication operations in practical applications. To illustrate the flexibility of laser nanojoining, we give a detailed summary of joining involving a wide variety of multidimensional heterogeneous nanomaterials in the form of zero-dimension, one-dimension and two-dimension as well as the hybrid combination of these building blocks. We also discuss how laser processing can be used to generate hybrid materials with new functionalities as electrodes for various devices, optical systems and in functional circuits. The mechanisms and strategies in laser-induced joining of nanomaterials are systematically discussed in this paper along with a review of the properties and applications of the joined nanostructures. We also review some challenges in the implementation of this technology and discuss some possible directions for future research into laser-induced nanojoining.