journal article·2025-01-10Open access

Halloysite nanotube enhanced polyurethane nanocomposites for advanced electroinsulating applications

Štefan Hardoň, Jozef Kúdelčík, Marián Janek, Anton Baran, Alena Kozáková, Tomáš Dérer

Nanotechnology Reviews· Volume 14· Issue 1

Abstract

Abstract Halloysite nanotubes (HNT), as naturally occurring anisotropic nanofillers, were incorporated into a commercial two-component (2C) polyurethane (PU) system to develop multifunctional nanocomposites for electroinsulating applications. The nanocomposites were prepared via the method of direct dispersion. Dielectric, thermal, and mechanical properties were systematically analyzed at weight concentrations of 2 wt%, 5 wt%, and 10 wt% of HNT in the PU matrix. At 5 wt% HNT, an optimal balance was observed: volume resistivity increased nearly 17-fold, dielectric permittivity was enhanced through Maxwell–Wagner–Sillars interfacial polarization, and thermal conductivity rose modestly while maintaining high mechanical integrity. Broadband dielectric spectroscopy, modeled using the Havriliak–Negami function, showed broadened relaxation dynamics associated with filler–matrix interfaces. Incorporation of 10 wt% HNT caused agglomeration, reducing property uniformity. The results demonstrate that controlled integration of HNT into cold-curing 2C PU systems yields cost-effective, sustainable, and high-performance nanodielectrics, advancing their potential use in high-voltage insulation, aerospace encapsulation, and battery module safety.
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Research context

OpenAlex topics: Clay minerals and soil interactions · Electrospun Nanofibers in Biomedical Applications · Polymer composites and self-healing

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Department of Physics, Faculty of Electrical Engineering and Information Technology , University of Žilina , Univerzitná 8215/1 , Žilina , Slovak Republic

Department of Physics, Faculty of Electrical Engineering and Informatics , Technical University of Košice , Park Komenského 2 , Košice , Slovak Republic

VUKI a. s., Electroinsulating Resins and Varnishes , Pri majeri 1, 831 07 , Bratislava 36 , Slovak Republic

Funding

This research was supported by the Slovak Research and Development Agency

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