Direct synthesis and inkjetting of silver nanocrystals toward printed electronics

Monolayer-protected silver nanoparticles were directly synthesized in a highly concentrated organic phase (>2 M) and then printed into conductive lines on polyimide by a drop-on-demand inkjet printer. The fully organic phase system contains silver nitrate as a silver precursor, n-butylamine as a media dissolving silver salt, dodecanoic acid as a capping molecule, toluene as a solvent, and sodium borohydride as a reducing reagent. Even using only generic chemicals, monodispersed silver nanocrystals with size of 7 nm were easily synthesized at the 100 g scale in a 1 litre reactor. Hydrocarbon monolayer-protected silver nanocrystal showed excellent dispersion stability even at metal content >70 wt%. The silver ink with metal content of 33 wt% had a viscosity of 5.4 cP and surface tension of 25 dyn cm−1. The silver ink was successfully inkjetted on variable substrates and then metallized at 250 °C. The metallized silver patterns exhibited very low specific electrical resistance (6 µΩ cm)