A critical role of catalyst morphology in low-temperature synthesis of carbon nanotube–transition metal oxide nanocomposite

The effect of the catalyst morphology on the growth of carbon nanotubes (CNT) on nanostructured transition metal oxides was investigated to study a novel low-temperature synthetic route to functional CNT-transition metal oxide nanocomposites. Among several nanostructured manganese oxides with various morphologies and structures, only exfoliated 2D nanosheets of layered MnO₂ acted as an effective catalyst for the chemical vapor deposition of CNT at low temperatures of 400-500 °C, which emphasizes the critical role of the catalyst morphology in CNT growth. Heat treatment of the MnO₂ nanosheets under a C₂H₂ flow induced the deposition of CNT, as well as a phase transition to a 2D ordered assembly of MnO nanoparticles. The resulting CNT-MnO nanocomposites displayed excellent functionalities in Li-ion electrodes with huge discharge capacities and good rate characteristics, which highlights the usefulness of the present method for studying functional CNT-metal oxide nanocomposites. Electron microscopy and density functional theory calculations propose a formation mechanism via the efficient adsorption of carbon on the MnO₂ nanosheets followed by the surface diffusion of carbon. It is of prime importance that the substitution of Fe for layered MnO₂ nanosheets remarkably improved the efficiency of the formation of CNT by enhancing the surface adsorption of carbon species. This is the first report of the efficient growth of CNT at a very low temperature of 400 °C. The universal merit of the 2D nanosheet morphology was confirmed by the successful synthesis of a CNT-TiO₂ nanocomposite with exfoliated titanate nanosheets. The present study demonstrates that employing exfoliated transition metal oxide nanosheets as catalysts provides an efficient low-temperature synthetic route to functional CNT-transition metal oxide nanocomposites.