An Energy-Efficient Gas–Oil Hybrid Servo Actuator with Single-Chamber Pressure Control for Biomimetic Quadruped Knee Joints

Legged robots inspired by animal locomotion require actuators with high power density, fast response, and robust force control, yet traditional valve-controlled hydraulic systems suffer from substantial energy losses and weak regeneration performance. Motivated by role allocation across gait phases in animal legs, where in-air positioning requires far less actuation effort than ground contact support and force modulation, this work proposes a novel gas–oil hybrid servo actuator, denoted GOhsa, for quadruped knee joints. GOhsa utilizes pre-charged high-pressure gas to pressurize hydraulic oil, converting the conventional dual-chamber pressure servo control into a single-chamber configuration while preserving the original piston stroke. This architecture enables bidirectional position–force control, enhances energy regeneration applicability, and improves operational efficiency. Theoretical modeling is conducted to analyze hydraulic stiffness and frequency-response characteristics, and a linearization-based force controller with dynamic compensation is developed to handle system nonlinearities. Experimental validation on a single-leg platform demonstrates significant energy-saving performance: under no-load conditions (simulating the swing phase), GOhsa achieves a maximum power reduction of 79.1%, with average reductions of 15.2% and 11.5% at inflation pressures of 3 MPa and 4 MPa, respectively. Under loaded conditions (simulating the stance phase), the maximum reduction reaches 28.0%, with average savings of 10.0% and 9.8%. Tracking accuracy is comparable to traditional actuators, with reduced maximum errors (13.7 mm/16.5 mm at 3 MPa; 15.0 mm/17.8 mm at 4 MPa) relative to the 16.6 mm and 18.1 mm errors of the conventional system, confirming improved motion stability under load. These results verify that GOhsa provides high control performance with markedly enhanced energy efficiency.