Hybrid Adsorption–Microfiltration Process for the Pretreatment of Sulfide-Containing Seawater: A Promising Strategy to Mitigate Membrane Fouling

The presence of dissolved sulfides in feed seawater causes severe elemental sulfur fouling in the reverse osmosis (RO) process. However, current pretreatment methods suffer from large footprint, high energy consumption, and limitations in effluent quality. In this study, adsorption and microfiltration are merged into a single process for the pretreatment of sulfide-containing seawater. Powdered activated carbon (PAC) was selected for its superior adsorption capacity (14.6-fold) and faster kinetics (3.9-fold) for sulfide removal compared to granular activated carbon. The high surface area and multiple pore structures of PAC facilitate surface and intraparticle diffusion, as well as anion–π conjugation likely occur between PAC and sulfide. Polypropylene microporous membranes, capable of tolerating high PAC dosages, were used in the hybrid process. Long-term pilot tests demonstrated that the effluent (turbidity < 1 NTU and SDI15 ≈ 2.50) met the quality requirements for RO unit feedwater, achieving 100% sulfide removal efficiency over 101 h, with no risk of PAC leakage throughout the entire operation process. The formation of a loose, porous PAC cake layer alleviates membrane fouling and enhances the retention and adsorption of metal(loid)s and sulfide. Moreover, the low permeate flux of the polymeric membranes significantly mitigates filter cake formation. The hybrid system adapts to variations in feedwater quality, making it highly suitable for desalination plants with limited space and budget. These findings offer valuable insights and practical guidance for advancing seawater desalination pretreatment.