journal article·2022-01-01Open access

Improving element uniformity and mechanical properties of Al–Mg–Si alloy fabricated by twin roll casting with superheat melt treatment

Bowen Wei, Tao Jiang, Shiju Li, Youyun Zhang, Guangming Xu, Yong Li, Zhaodong Wang

Materials Research Express· Volume 9· Issue 1

Abstract

Abstract The effect of superheat melt treatment(SMT) on microstructure and properties of Al–Mg–Si alloy fabricated by twin roll casting(TRC) was analyzed using optical microscope, scanning electron microscopy, emission electron probe micro analyzer and transmission electron microscopy. SMT increased the subcooling degree of melt during TRC. The solidification microstructure with high dendrite density and small dendrite spacing was obtained. The second phase was evenly distributed between dendrites and the solute concentration gradient was decreased. Intergranular solute aggregation caused by Reynolds’ dilatancy in TRC slab was effectively suppressed. The homogeneous solute distribution of TRC slab with SMT can be realized by short-time homogenization heat treatment. The size of insoluble particles was greatly reduced. The complete decomposition of non-equilibrium eutectic phase increased the solute concentration in α-Al, which promoted the precipitation of precipitates during aging heat treatment. The tensile strength and yield strength of T6 slab were improved, while the uniform elongation are almost not decreased. The strength and uniform of slab in T4P state were both improved. The obtained results can help further shorten the production cycle of TRC slabs and improve mechanical properties.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Aluminum Alloy Microstructure Properties · Aluminum Alloys Composites Properties · Bauxite Residue and Utilization

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (34)

Show source-provided references
1. Twin roll casting of aluminium alloys10.1016/S0921-5093(99)00676-0 ↗
2. 3D analysis of macrosegregation in twin-roll cast AA3003 alloy10.1016/j.matchar.2016.04.023 ↗
3. Influence of cooling rate on primary particle and solute distribution in high-speed twin-roll cast Al-Mn based alloy strip10.2320/matertrans.F-M2017843 ↗
4. Simultaneously increased strength and ductility via the hierarchically heterogeneous structure of Al–Mg–Si alloys/nanocomposite10.1080/21663831.2020.1744759 ↗
5. The poisoning effect of Sc or Zr in grain refinement of Al–Si–Mg alloy with Al–Ti–B10.1016/j.matlet.2021.130428 ↗
6. The impact of melt conditioning on microstructure, texture and ductility of twin roll cast aluminium alloy strips10.1016/j.msea.2015.10.079 ↗
7. Towards directly formable thin gauge AZ31 Mg alloy sheet production by melt conditioned twin roll casting10.1016/j.matdes.2019.107887 ↗
8. Effect of electromagnetic fields on microstructure and mechanical properties of sub-rapid solidification-processed Al–Mg–Si alloy during twin-roll casting10.1016/j.msea.2019.138328 ↗
9. Dilatancy in semi-solid steels at high solid fraction10.1016/j.actamat.2016.11.066 ↗
10. Granular deformation mechanisms in semi-solid alloys10.1016/j.actamat.2011.04.038 ↗
11. Effect of a novel semi-solid middle-layer structure formed during twin-roll casting on the mechanical properties of AA6022 alloy10.1016/j.msea.2021.141083 ↗
12. Effect of the melt superheat on equiaxed solidification of Al-20 wt% Cu alloy investigated by in situ synchrotron radiography10.1016/j.jcrysgro.2017.07.001 ↗
13. Effects of melt superheating treatment on microstructure of Mg2Si/Al–Si–Cu composite10.1016/j.jallcom.2005.03.015 ↗
14. Deformation-induced center segregation in twin-roll cast high-Mg Al–Mg strips10.1016/j.scriptamat.2018.04.017 ↗
15. Centerline segregation in twin-roll-cast aluminum alloy slab10.1007/BF03338033 ↗
16. Kurz · 1998
17. A technique for characterizing microsegregation in multicomponent alloys and its application to single-crystal superalloy castings10.1007/s11661-005-0338-2 ↗
18. Effect of melt superheat treatment on solidification behavior and microstructure of new Ni–Co based superalloy10.1016/j.jmrt.2021.10.122 ↗
19. Influence of Al grain structure on Fe bearing intermetallics during DC casting of an Al–Mg–Si alloy10.1016/j.matchar.2016.09.017 ↗
20. Control of second-phase particles in the Al–Mg–Mn alloy AA 508310.1016/j.jallcom.2016.08.070 ↗
21. Effect of melt superheat on microstructure of Al4Fe2Mn1.5 monel alloy10.1016/S1003-6326(08)60222-8 ↗
22. Spheroidization and coarsening of eutectic Si particles in Al–Si–based alloys10.1155/2021/6678280 ↗
23. The effect of mischmetal and heat treatment on the microstructure and tensile properties of A357 Al–Si casting alloy10.1016/j.msea.2012.07.029 ↗
24. Fe-bearing phase formation, microstructure evolution, and mechanical properties of Al–Mg–Si–Fe alloy fabricated by the twin-roll casting process10.1016/j.jallcom.2021.161202 ↗
25. Phase stability and structural features of matrix-embedded hardening precipitates in Al–Mg–Si alloys in the early stages of evolution10.1016/j.actamat.2006.11.019 ↗
26. On the precipitation-hardening behavior of the Al–Mg–Si–Cu alloy AA611110.1007/s11661-003-0110-4 ↗
27. Atomic scale investigation of the crystal structure and interfaces of the B′ precipitate in Al–Mg–Si alloys10.1016/j.actamat.2019.11.059 ↗
28. Structure determination of Mg5Si6 particles in Al by dynamic electron diffraction studies10.1126/science.277.5330.1221 ↗
29. Effects of different external fields on the microstructure and mechanical properties of novel Al Cu Li alloy during twin-roll casting10.1016/j.msea.2019.04.079 ↗
30. Microstructure and mechanical properties of Al–Mg–Si alloy fabricated by a short process based on sub-rapid solidification10.1016/j.jmst.2019.08.053 ↗
31. Precipitation strengthening of the aluminum alloy AA611110.1007/s11661-003-0191-0 ↗
32. High strength-ductility synergy induced by sub-rapid solidification in twin-roll cast Al–Mg–Si alloys10.1016/j.jmrt.2021.12.055 ↗
33. Effects of Mg and Si contents on the microstructure and mechanical properties of AA6014 alloys in T4P and T6P temper10.1016/j.msea.2018.10.043 ↗
34. Effect of second-phase particle evolution in a twin-roll-casted Al–Mg–Si alloy on recrystallization texture and mechanical anisotropy10.1016/j.matchar.2021.111038 ↗