Radiographic testing of 3D-printed thermoplastics using Am-241 as a gamma-ray source

Abstract The industrial production of 3D printing is known as additive manufacturing (AM), in which a computer controls the process of producing 3D objects. Although x-ray computed radiography (XCT) is extensively used in the quality control and testing of additive manufacturing products, the gamma-ray radiography capabilities for these applications still need to be investigated. This study aimed to evaluate the performance of gamma-ray radiography using americium-241 (Am-241) as the gamma source. Here, we inspected fused deposition three-dimensional (3D) modeling products produced from polylactic acid (PLA) as thermoplastic samples. Radiographic testing of 3D-printed thermoplastic samples was performed using Monte Carlo simulations and validated by experimental studies. We used Am-241 (gamma-ray source) to conduct simulations and experiments investigations; two simulations were used: one by using 59.6 keV energy of gamma-ray and the other using all gamma-ray energies, including 16.96 keV, 26.3446 keV% 2.31 up to 662.40 keV. Also, we performed the x-ray radiography test to be used as a standard. The results showed that the defect detectability in the 3D-printed PLA samples using Am-241 as a gamma-ray source is comparable to that of x-ray results. This study concluded that the Am-241 could be used as the gamma-ray source to perform the radiography test for the products produced by 3D-printed thermoplastics.