Microstructure and mechanical behaviour of Ti-Cu foams synthesized via powder metallurgy technique

Abstract In the present study titanium based copper alloy foams were synthesized using acrawax as a space holder through powder metallurgy route. The effects of distinct pore size range and Cu content on the microstructural features, density, compressive and flexural behaviour was investigated. Results show that the amount of microporosity generated was more in case of foams with coarser pores than finer ones and also it increased with increase in Cu content. The presence of fine pores and lower amount of Cu led to generation of minimal amount of microporosity; resulting into greater relative density of Ti-Cu foams. The plastic collapse stress, plateau stress and bending strength of Ti-Cu foams decreased while densification strain increased with increase in Cu content. The maximum value of plastic collapse stress is reported for Ti-3Cu foam with fine pores. The plateau strength and bending strength of Ti-3Cu foam with fine pores was found to be higher than that of Pure Ti foams and was found to be the most optimized in terms of the characteristic features. The higher values of relative density, plateau and bending strength of Ti-3Cu foams makes them more preferable over pure Ti foams for implants applications.