Boron mullite: Formation and basic characterization

Graphical abstract: Display Omitted Highlights: ► Decrease of B-mullite formation temperature with increasing boron content. ► Decrease of lattice parameters b and c with increasing boron content. ► Significant reduction of thermal expansion (−15%) due to incorporation of boron. ► Decomposition of B-mullite at 1400 °C, long-term stability at 800 °C. -- Abstract: A series of boron doped mullites (B-mullite) was prepared from single-phase gels with initial compositions based on a 1:1 isomorphous substitution of Si by B, starting from a 3:2 mullite composition (Al{sub 4.5}Si{sub 1.5}O{sub 9.75}). A high amount of boron (>10 mol.%) can be incorporated into the crystal structure of mullite where it most likely replaces Si. In situ phase formation of B-mullites was studied with high temperature X-ray diffraction and thermal analysis. A decrease of the formation temperature for B-mullite with increasing boron content was observed. With increasing boron content lattice parameters b and c significantly decrease, while no systematic evolution of a is observed. Long annealing at 1400 °C results in decomposition of B-mullite to boron free mullite and α-alumina. At 800 °C B-mullite appears to be stable over a period of at least 12 days. The mean thermal expansion coefficient was reduced by 15%more » upon incorporation of boron which makes the material technologically interesting.« less