journal article·2006-04

A comprehensive review on the hydro metallurgical process for the production of nickel and copper powders by hydrogen reduction

A. Agrawal, V. Kumar, B.D. Pandey, K.K. Sahu

Materials Research Bulletin· Volume 41· Issue 4
Publisher page

Abstract

Production of nickel and copper powders from leach solutions and other aqueous streams by hydrogen reduction under pressure has been reviewed in the present paper. By optimising the optimum process condition, powders or composite materials of required specification could be produced from different types of acidic and alkaline solutions by coating nickel or copper powders on the secondary materials such as graphite, tungsten carbide and aluminium. The paper also highlights the kinetics of reduction and the use of various inorganic and organic additives to improve the quality of the powder on bench and commercial scale. Effect of various experimental factors such as pH of the solution, concentration of metals, particle size and nature of additives, operating condition of autoclave, etc. on the rate of reduction and quality of powder are also discussed.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Advanced materials and composites · Extraction and Separation Processes · Injection Molding Process and Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (100+)

Show source-provided references
1. Sista · Metall. Trans. B · 1981 · 12B · 56510.1007/BF02654328 ↗
2. Kitada · Met. Technol. (Japan) · 1993 · 63 · 4
3. Burkin · 1966
4. Schaufelberger · J. Met. · 1956 · 8 · 695
5. Meddings · 1964 · 365
6. Goetzel · 1949 · vol. 1
7. S.S. Naboichenko, L.P. Ni, Ya.M. Shneerson, L.V. Chugaev, Avtoklavnaya gidrometallurgiya tsvetnykh metallov (Autoclave hydrometallurgy of nonferrous metals), Russ. J. Appl. Chem. 75 (11) (2002) 189531896. Translated from Zhurnal Prikladnoi Khimii 75 (11) (2002) 193231933, Original Russian Text Copyright C 2002 by Morachevskii, Beloglazov.
8. Durkovic · Tehnika (Belgrade) · 1981 · 36 · 251
9. Gorbunova · Sov. Powder Metall. Met. Ceram. · 1986 · 25 · 70910.1007/BF00797297 ↗
10. Sobol · 1993
11. Mao · Huagong Yejin (Eng. Chem. Metall.) · 1988 · 9 · 20
12. Knacke · Beitrage Zur, Metallgewinnung durch Druckreduktion, Erzmetall · 1956 · 9 · 566
13. Hu · Powder Metall. Technol. (China) · 1988 · 6 · 147
14. Willis · 2000 · 26
15. Whitting · 1993 · vol. 1
16. Gupta · 1990 · vol. 2
17. Habashi · 1997 · vol. 11
18. Evans · 1968
19. Burkin · Metall. Rev. · 1967 · 12 · 110.1179/imr.1967.12.1.1 ↗
20. Burkin · Powder Metall. · 1967 · 10 · 3310.1179/pom.1967.10.19.003 ↗
21. Saarinen · Hydrometallurgy · 1998 · 47 · 30910.1016/S0304-386X(97)00055-8 ↗
22. H.J. Volotinen, J.J. Talja, P.A. Taskinen, US Patent 5,135,567 (1992).
23. E.C. Chou, L.W. Beckstead, L.R. Tinnin, US Patent 4,761 (1988), p. 177.
24. Mackiw · 1966
25. Wajszczuk · Hydrometallurgy · 1994 · 35 · 35310.1016/0304-386X(94)90061-2 ↗
26. Mackiw · Trans. Am. Inst. Miner. Eng. · 1957 · 209 · 786
27. J.J. Shaw, F.A. Schaufelberger, US Patent 2,796,343 (1957).
28. Ben · Can. Metall. Quat. · 1992 · 31 · 24910.1179/cmq.1992.31.4.249 ↗
29. Isaacs · Corrosion-Nace · 1980 · 36 · 12510.5006/0010-9312-36.6.269 ↗
30. Kutty · Mater. Sci. Lett. · 1982 · 2 · 6710.1016/0167-577X(82)90009-X ↗
31. Kunda · Planseeber Pulvermetall. · 1962 · 12 · 153
32. Liang · Huagong yejin (Eng. Chem. Metall.) · 1988 · 9 · 51
33. Rao · Powder Metall. Technol. (China) · 1985 · 3 · 14
34. Courtney · 1961 · 1277
35. Needes · 1975 · 91
36. Weir · 1973 · 3
37. Weir · 1979 · 325
38. Weast · 1978
39. Y. Yang, P. Taskinen, K. Lilius, Report, Helsinki University of Technology, 1990.
40. Kunda · 1968 · 7
41. Kerfoot · 1991 · 19
42. Tunderman · 1998
43. Nashner · CIM Bull. · 1955 · 48 · 396
44. Forward · J. Met. · 1955
45. Freeman · 2003 · 1803
46. Zubryckyj · J. Electrochem. Soc. · 1969 · 116 · 54210.1149/1.2411948 ↗
47. Wilson · Miner. Eng. N.Y. · 1958 · 10 · 563
48. Lee · Chem. Eng. · 1959 · 66 · 145
49. Carlson · J. Met. · 1960 · 206
50. Anon Freeport · Eng. Miner. J. · 1959 · 160 · 84
51. McCormick · 1958
52. Elmarghani · Univ. Oklahoma Diss. Abstr. Int. · 1983 · 44 · 252
53. Elmarghani · 1986 · 1047
54. Shu · Acta Metall. Sin. · 1981 · 17 · 403
55. E.C.J. Chou, M.W. Cooperrider, US Patent 4,545,814 (May 23, 1984).
56. Dobrokhotov · Izv. vyssh. ucheb. Zaved., Tsvetn. Metall. · 1962 · 5 · 72
57. Geleyshvilli · Tsvetn Metal Nauchno-Tekhsb. · 1982 · 14 · 27
58. Peng · Mater. Sci. Eng. A · 1999 · 262 · 110.1016/S0921-5093(98)01034-X ↗
59. Kunda · Planseeber. Pulvmetall. · 1964 · 12 · 153
60. Faure · J. Power Sources · 1991 · 35 · 27910.1016/0378-7753(91)80112-B ↗
61. Denisenko · Sov. Powder Metall. Met. Ceram. · 1974 · 13 · 9110.1007/BF00791336 ↗
62. 1966
63. Saarinen · Hydrometallurgy · 1996 · 43 · 11710.1016/0304-386X(95)00091-T ↗
64. Saarinen · Hydrometallurgy · 1996 · 43 · 12910.1016/0304-386X(95)00103-N ↗
65. Derry · 1973 · 42
66. Yamasaki · Metall. Trans. B · 1993 · 24 · 55710.1007/BF02673170 ↗
67. Kening · 1990 · 10
68. Wodka · Hydrometallurgy · 1991 · 27 · 19110.1016/0304-386X(91)90066-U ↗
69. Sircar · Trans. Am. Inst. Min. Eng. · 1960 · 218 · 891
70. Nagai · 1978 · 294
71. Wodka · 1979 · 473
72. Wodka · Hydrometallurgy · 1994 · 36 · 33110.1016/0304-386X(94)90030-2 ↗
73. Wodka · Hydrometallurgy · 1991 · 27 · 20110.1016/0304-386X(91)90067-V ↗
74. B. Meddings, W. Kunda, V.N. Mackiv, The preparation of nickel coated powders, in: W. Leszynski (Ed.), Powder Metallurgy, New York, 1961, p. 775.
75. Kunda · High Temp. High Pressure · 1971 · 3 · 593
76. J. Wodka, Ph.D. Thesis, Thech University, Wroclaw, Poland, 1990.
77. Ipatiev · J. Gen. Chem. (USSR) · 1931 · 1 · 729
78. Peters · 1964 · 204
79. Forward · Trans. Inst. Min. Met. · 1957 · 66 · 191
80. Macgregor · Trans. AIME · 1958 · 214 · 244
81. Jackson · 1986
82. Dakers · Can. J. Chem. · 1954 · 32 · 96910.1139/v54-123 ↗
83. Dunning · Proc. Chem. Soc. · 1960 · 244
84. Peters · 1964 · 204
85. Halpern · Nature Land · 1960 · 186 · 62910.1038/186629a0 ↗
86. Halpern · Quart. Rev. Chem. Soc. · 1956 · 10 · 46310.1039/qr9561000463 ↗
87. Hahn · J. Phys. Chem. · 1965 · 69 · 54710.1021/j100886a032 ↗
88. Medding · CIM Trans. · 1971 · LXXIV · 48
89. Yurko · Chem. Eng. · 1966 · 73 · 64
90. Ryan · 1957 · 25
91. W.M. Hayden, Method of purifying metals and consolidating the same, US Patent 2,814,564 (November 26, 1957).
92. Whitner · Wire Prod. · 1961 · 36 · 1456
93. Yurko · 1966
94. Togashi · Hydrometallurgy · 1983 · 11 · 14910.1016/0304-386X(83)90038-5 ↗
95. Genik-Sas-Berezowsky, Production of copper by gaseous reduction, US Patent 4,018,595 (April 19, 1977).
96. Wodka · Hydrometallurgy · 1999 · 52 · 17710.1016/S0304-386X(99)00015-8 ↗
97. B.D. Pandey, D. Bagchi, V. Kumar, Premchand, An improved process for the preparation of Cu and Ni powders from copper bleed solutions – a waste by-product generated in the processing of polymetallic sea nodules, Indian Patent 700 (July 31, 2000).
98. Sasada · Bull. Fac. Eng. Hokkaido Univ. · 1988 · 143 · 89
99. Sasaki · Met. Technol. (Japan) · 1991 · 61 · 26
100. Won · J. Met. · 1997 · 49 · 41