journal article·2026-07Open access

Thermal shock resistance characterization of a novel porous Cu filled Sn-3Ag-0.5Cu interconnect material for power device packaging

Jiahao Liu, Lijin Qiu, Jixi Huang, Fangzhou Chen, Hongtao Chen, Wenjie Zhou

Materials Letters· Volume 415

Abstract

Severe thermal mismatch arising from frequent start-stop cycling of power devices induces periodic shear stress at the bondline, rendering conventional Sn-3Ag-0.5Cu (SAC305) solder-based bondlines susceptible to cracking under temperature shock loading. Herein, a novel interconnect material based on porous copper filled SAC305 was proposed. After 1200 temperature shock cycles, the bondline fabricated with porous Cu filled SAC305 exhibited a crack propagation rate of merely 36.4%, while its shear strength decreased from 45.6 MPa to 25.8 MPa. The results confirm that the porous Cu-filled SAC305 interconnect material possesses excellent temperature shock resistance, making it a promising candidate for high-reliability power device packaging.
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: Electronic Packaging and Soldering Technologies · 3D IC and TSV technologies · Cellular and Composite Structures

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