journal article·2021-06Open access

Surface treatment and solvent co-assisted easy direct bonding of polymer/metal

Jiajin Li, Zhiqiang Liu, Ruizhi Zhang, Guoqiang Luo, Yi Sun, Jian Zhang, Qiang Shen

Materials & Design· Volume 204

Abstract

An easy direct bonding method to join polymers and metals without using complex equipment was developed in this paper. The results showed that microcraters and nanopores were obtained after chemical treatment, the interface in cross-section fit well and formed interlocks at the microscale, and the polymer resin had friction interaction at the nanoscale with the metal during de-bonding. The bonding strength and failure work values reached 6.45 MPa and 316 mJ/cm2, respectively. The images of the de-bonded polymer surfaces indicated that the interlocks were established by the polymer which diffused into the pores after the vaporing of the bonding solvent and underwent different degrees of deformation when the metal surface was filled with different scales of complex nanopores network structure, which is a determinant of obtaining bonding strength, while on the other hand, negative factors to the bonding performance were also discussed. The processing procedures were investigated to obtain the effective parameters which could process the Al5052 surface full of nanopores network.
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: Nanofabrication and Lithography Techniques · Advanced Surface Polishing Techniques · Advanced Machining and Optimization Techniques

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (40)

Show source-provided references
1. HIVOCOMP: large-scale use of carbon composites in the automotive industry10.1016/S0034-3617(12)70150-9 ↗
2. US advanced manufacturing initiative opens R&D institute on fiber-reinforced composites10.1557/mrs.2015.127 ↗
3. C.T. Wu, C.C. Chuang, C.J. Lu, C.L. Chu, C.H. Lin, Casing of Electronic Device and Method of Manufacturing the Same, U.S. Patent. 9,655,261. 2017.
4. J. Sun, Y. Wu, Q. Guo, L. Chen, Method of Preparing Aluminum Alloy Resin Composite and Aluminum Alloy-resin Composite Obtainable by the Same, U.S. Patent 9,808,974. 2017.
5. Thin films of epoxy adhesives containing recycled polymers and graphene oxide nanoflakes for metal/polymer composite interface
6. New adhesive materials based on silicon-substituted polynorbornenes10.1134/S1560090419030011 ↗
7. Design and formulation of a completely biobased epoxy structural adhesive10.1021/acssuschemeng.9b03489 ↗
8. Potential of Organosolv lignin based materials in pressure sensitive adhesive applications10.1021/acssuschemeng.9b01670 ↗
9. Development of a two-component structural adhesive for bonding of metals and polymeric composites10.1016/j.ijadhadh.2019.01.018 ↗
10. Dialdehyde cellulose as a bio-based robust adhesive for wood bonding10.1021/acssuschemeng.9b00801 ↗
11. Epoxy adhesives toughened with waste tire powder, nanoclay, and phenolic resin for metal-polymer lap-joint applications
12. Preparation of a one-component epoxy adhesive using PET bottle waste derived terephthalic dihydrazide as latent curing agent10.1016/j.ijadhadh.2019.102524 ↗
13. Effect of hygrothermal aging and cyclic thermal shocks on the mechanical performance of single-lap adhesive joints10.1016/j.ijadhadh.2020.102584 ↗
14. Experimental and numerical analysis of cyclic aging in an epoxy-based adhesive10.1016/j.polymertesting.2020.106789 ↗
15. Effects of accelerated ageing on the mechanical properties of adhesive joints between stainless steel and polymeric top coat materials for marine applications10.1016/j.ijadhadh.2020.102699 ↗
16. The effect of environmental ageing at lower and sub-zero temperatures on the adhesive joint strength10.1016/j.ijadhadh.2019.102487 ↗
17. On failure mechanisms in CFRP/Al adhesive joints after hygrothermal aging degradation following by mechanical tests10.1016/j.tws.2020.107184 ↗
18. Effect of surface roughness of the metallic interconnects on the bonding strength in solid oxide fuel cells10.1016/j.ijhydene.2020.03.136 ↗
19. Effect of hot-press thermal history on joint strength of A5052/Polyamide-6 hybrid structure via a porous layer10.1016/j.jmatprotec.2019.116388 ↗
20. Influences of friction stir welding parameters on morphology and tensile strength of high density polyethylene lap joints produced by double-pin tool10.1016/j.jmapro.2017.05.019 ↗
21. Friction lap welding AA6061 alloy and GFR nylon: influence of welding parameters and groove features on joint morphology and mechanical property10.1016/j.jmatprotec.2019.116458 ↗
22. Joining of metal to plastic using friction lap welding10.1016/j.matdes.2013.08.056 ↗
23. A high-speed metal-to-polymer direct joining technique and underlying bonding mechanisms10.1016/j.jmatprotec.2020.116610 ↗
24. Effects of molding conditions on injection molded direct joining using a metal with nano-structured surface10.1016/j.precisioneng.2016.02.013 ↗
25. Effects of molding conditions on injection molded direct joining under various surface fine-structuring10.1007/s00170-018-3154-8 ↗
26. Experimental analysis on mechanical interlocking of metal–polymer direct joining10.1016/j.precisioneng.2019.10.009 ↗
27. Large-area mechanical interlocking via nanopores: ultra-high-strength direct bonding of polymer and metal materials10.1016/j.apsusc.2019.06.246 ↗
28. Influence of surface microstructure on bonding strength of modified polypropylene/aluminum alloy direct adhesion10.1016/j.apsusc.2019.05.270 ↗
29. Corona discharge assisted thermal bonding of polymer microfluidic devices10.1007/s00542-009-0937-8 ↗
30. High process yield rates of thermoplastic nanofluidic devices using a hybrid thermal assembly technique10.1039/C4LC01254B ↗
31. Polycarbonate bonding assisted by surface chemical modification without plasma treatment and its application for the construction of plastic-based cell arrays10.1016/j.sna.2013.11.022 ↗
32. Solvent bonding of poly(methyl methacrylate) microfluidic chip using phase-changing agar hydrogel as a sacrificial layer10.1002/elps.201100436 ↗
33. Solvent-based bonding of PMMA–PMMA for microfluidic applications10.1007/s00542-018-4266-7 ↗
34. Clog-free and reliable solvent bonding of poly(methyl methacrylate) microdevice mediated by eco-friendly acetic acid at room temperature and its application for polymerase chain reaction and human cell culture10.1016/j.snb.2018.10.077 ↗
35. Solvent-aided direct adhesion of a metal/polymer joint using micro/nano hierarchical structures10.1016/j.jmatprotec.2020.116744 ↗
36. Crist · 2000
37. A new procedure for the fabrication of dissimilar joints through injection of colloidal nanoparticles during friction stir processing: proof concept for AA6062/PMMA joints10.1016/j.jmapro.2019.12.008 ↗
38. Examination of mechanical properties for dissimilar friction stir welded joint of Al alloy (AA-6061) to PMMA (Acrylic)
39. An investigation on the dissimilar friction stir welding of T-joints between AA5754 aluminum alloy and poly(methyl methacrylate)10.1016/j.tws.2018.11.027 ↗
40. Fabrication of bi-layer PMMA and aluminum 6061-T6 laminates by laser transmission welding: performance prediction and optimization