Conductive Nanofiber Web Film with Polydimethylsiloxane Sidewalls Selectively Coated through a Plasma Process for High Performance Flexible Transparent Electrodes

Transparent electrodes are commonly used in various applications, such as solar cells, touch screens, smart windows, wearable electronic devices, and rollable flexible displays. Currently, indium tin oxide (ITO) is widely used as a transparent electrode material. However, ITO is not suitable for next-generation transparent electrodes that require flexibility; therefore, alternative nanomaterials, such as carbon nanotubes, conductive polymers, and metal nanowires, are being studied. However, these nanomaterials have poor mechanical strength and limited substrate availability. In this study, we developed a high-performance transparent electrode web film fabrication process based on conductive nanofibers, in which metal nanofibers are semiembedded in polydimethylsiloxane (PDMS). The mechanical strength of the conductive nanofibers was improved through the PDMS coating on the entire surface of the film, and the semiembedded structure of the nanofibers was realized using the reactive ion etching (RIE) process. In this study, we confirmed through transparency/conductivity analysis and bending, cycle, and taping tests that the transparent electrode fabricated using our approach has excellent mechanical strength and conductivity. Finally, the transparent electrode fabricated using our method can be widely applied as a next-generation transparent electrode because the process is easy and simple and requires inexpensive equipment and materials.