Patterned Ag/PI RFID Tag Integrated with Humidity Sensing by In Situ Metallization

This article presents a cost-efficient flexible chipless radio frequency identification (RFID) tag with wireless humidity sensing, which is fabricated by in situ metallization and inkjet printing techniques. The inkjet printing technique is applied to print the mask for RFID antenna, which is designed with frequency-encoding simulation by a high-frequency structure simulator (HFSS). A high-quality patterned Ag antenna is realized by the in situ metallization of a polyimide (PI) film, leading to strong adhesion between the Ag antenna and PI substrate. The patterned Ag antenna of the chipless RFID tag consists three parallel dipole resonators, one of which is sensitive to humidity, while the other two are utilized to encode and store data. As a result, a 2-bit chipless RFID with high humidity sensitivity based on a Ag/PI film is developed, which displays excellent flexibility and good mechanical stability. The performance of the fabricated tag shows good agreement with the simulation results. Moreover, the tag is applied to detect the water source, where the resonance frequency shows good linearity versus the distance to the water source. These results demonstrate that the proposed chipless RFID tag with humidity sensing has a 2-bit storage capacity, high humidity sensitivity, excellent mechanical properties, and long-term stability, confirming a cost-efficient preparation process for flexible electronics.