Wettability, Self-Cleaning Property, and Mechanical Durability of A390 Aluminum Alloy with the Major Effect of Si Phases

Si phases with specific shapes, including primary and eutectic Si phases, were etched on the surface of A390 Al alloy by chemical etching. Meanwhile, their effects on the wettability, self-cleaning properties, and mechanical durability of etched A390 aluminum alloy surfaces were investigated. The results showed that the surface etched for 5 min and modified by 1H,1H,2H,2H-perfluorodecyltrimethoxysilane (FAS-17) demonstrated a contact angle of 153.2 ± 1.4° and a sliding angle of 11.2 ± 1.6°. The theoretical contact angle calculated by constructing a wetting model of Si phases approximates the actual contact angle. Further experiments indicated that the etched surface acquired excellent self-cleaning properties. In addition, the exposed Si phases formed a strong support skeleton, which greatly improved the wear resistance of the hydrophobic surface.