Online Monitoring of Polymerization Reactions in Inverse Emulsions

Automatic continuous online monitoring of polymerization reactions (ACOMP) was adapted to the monitoring of acrylamide polymerization in inverse emulsions. This is the first application of ACOMP to heterogeneous phase polymerization. The conversion and reduced viscosity were monitored by continuously inverting and diluting the emulsion phase using a small reactor sample stream and a breaker surfactant solution, followed by UV absorption and viscometric detection. This inversion into a stable portion of the polymer/surfactant phase diagram is accomplished in tens of seconds, yielding dilute solutions containing acrylamide (Aam), polyacrylamide (PA), oil droplets, and small quantities of surfactant, initiator and other debris, and low molecular weight compounds. After establishing the means of making ACOMP measurements, a first application of the method is made to resolving some of the kinetic issues involved in emulsion polymerization, including the evolution of molecular mass, and the simultaneous action of an "intrinsic" initiator and an added chemical initiator.