Plasma-Devised Pt/C Model Electrodes for Understanding the Doubly Beneficial Roles of a Nanoneedle-Carbon Morphology and Strong Pt-Carbon Interface in the Oxygen Reduction Reaction

The doubly beneficial contribution of a nanoscale fabricated carbon surface and devised strong Pt-carbon interface to remarkable improvements of Pt/carbon fuel cell electrodes was evidenced to be a crucial clue for rational design of next-generation less-Pt/C electrodes. Real-world carbon surface morphology and metal-carbon interfaces are complex and interrelated and hard to control at a statistical level. Herein, we fabricated plasma-devised nanoneedles-glassy carbon (GC) from well-defined flat GC as model supports, on which Pt nanoparticles were anchored by arc plasma. The arc plasma deposited (APD)-Pt/flat-GC with a strong metal-support interface exhibited enhanced activity for the electrochemical oxygen reduction reaction (ORR) compared to chemically supported Pt/flat-GC and commercial Pt/C electrodes. The APD-Pt/nanoneedles-GC further promoted the ORR and showed a remarkable durability without significant deactivation after accelerated durability test cycles. The structural defects and compressive strain of Pt nanoparticles were induced by the plasma-devised metal-support contact, which may benefit the ORR activity of APD-Pt/nanoneedles-GC. The nanoneedles-GC support morphology may also improve oxygen gas transport at the nanoscale through modifying the hydrophobicity/hydrophilicity of the GC surface. These results on the devised Pt/C model electrodes reveal the highly enhanced activity and durability of the APD-Pt/nanoneedles-GC electrode by the doubly beneficial effects of a support nanoscale morphology and strong metal-support interface, which were characterized by the intimate combination of Pt/GC synthesis, electrochemical measurements, in situ XAFS, and HAADF-STEM. Our experimental findings provide necessary clues for the design and synthesis of active and durable fuel cell electrodes, metal-air batteries, and catalytic materials.