A Data-Driven Method Based on Feature Engineering and Physics-Constrained LSTM-EKF for Lithium-Ion Battery SOC Estimation

Accurate estimation of the State of Charge (SOC) for lithium-ion batteries is a core function of the Battery Management System (BMS). However, LiFePO4 batteries present specific challenges for SOC estimation due to the characteristic plateau in their open-circuit voltage (OCV) versus SOC relationship. Moreover, data-driven estimation approaches often face significant difficulties stemming from measurement noise and interference, the highly nonlinear internal dynamics of the battery, and the time-varying nature of key battery parameters. To address these issues, this paper proposes a Long Short-Term Memory (LSTM) model integrated with feature engineering, physical constraints, and the Extended Kalman Filter (EKF). First, the model’s temporal perception of the historical charge–discharge states of the battery is enhanced through the fusion of temporal voltage information. Second, a post-processing strategy based on physical laws is designed, utilizing the Particle Swarm Optimization (PSO) algorithm to search for optimal correction factors. Finally, the SOC obtained from the previous steps serves as the observation input to EKF filtering, enabling a probabilistically weighted fusion of the data-driven model output and the EKF to improve the model’s dynamic tracking performance. When applied to SOC estimation of LiFePO4 batteries under various operating conditions and temperatures ranging from 0 °C to 50 °C, the proposed model achieves average Mean Absolute Error (MAE) and Root Mean Square Error (RMSE) as low as 0.46% and 0.56%, respectively. These results demonstrate the model’s excellent robustness, adaptability, and dynamic tracking capability. Additionally, the proposed approach only requires derived features from existing input data without the need for additional sensors, and the model exhibits low memory usage, showing considerable potential for practical BMS implementation. Furthermore, this study offers an effective technical pathway for state estimation under a “physical information–data-driven–filter fusion” framework, enabling accurate SOC estimation of lithium-ion batteries across multiple operating scenarios.