Lithium-Ion Battery Degradation: Measuring Rapid Loss of Active Silicon in Silicon–Graphite Composite Electrodes

To increase the specific energy of commercial lithium-ion batteries, silicon is often blended into the graphite negative electrode. However, due to large volumetric expansion of silicon upon lithiation, these silicon-graphite (Si-Gr) composites are prone to faster rates of degradation than conventional graphite electrodes. Understanding the effect of this difference is key to controlling degradation and improving cell lifetimes. Here, the effects of state-of-charge and temperature on the aging of a commercial cylindrical cell with a Si-Gr electrode (LG M50T) are investigated. The use of degradation mode analysis enables quantification of separate rates of degradation for silicon and graphite and requires only simple in situ electrochemical data, removing the need for destructive cell teardown analyses. Loss of active silicon is shown to be worse than graphite under all operating conditions, especially at low state-of-charge and high temperature. Cycling the cell over 0-30% state-of-charge at 40 °C resulted in an 80% loss in silicon capacity after 4 kA h of charge throughput (∼400 equiv full cycles) compared to just a 10% loss in graphite capacity. The results indicate that the additional capacity conferred by silicon comes at the expense of reduced lifetime. Conversely, reducing the utilization of silicon by limiting the depth-of-discharge of cells containing Si-Gr will extend their lifetime. The degradation mode analysis methods described here provide valuable insight into the causes of cell aging by separately quantifying capacity loss for the two active materials in the composite electrode. These methods provide a suitable framework for any experimental investigations involving composite electrodes.