journal article·2014-03

Microstructural evolution in the bonding zones of co-extruded aluminium/titanium

D. Dietrich, N. Grittner, T. Mehner, D. Nickel, M. Schaper, H. J. Maier, T. Lampke

Journal of Materials Science· Volume 49· Issue 6
Publisher page

Abstract

In the present study, the interfacial microstructure of dissimilar Al/Ti joints formed by a co-extrusion process has been investigated. The material combinations used for the experiments were commercially pure aluminium and titanium, respectively, in the alloys EN AW-6082 and TiAl6V4. X-ray diffraction, energy-dispersive X-ray spectroscopy, electron microscopy and electron backscatter diffraction revealed titanium aluminide formation in the interface, the development of deformation bands in the sleeve material, and the occurrence of grain size refinement and twinning in the core material. The results are discussed with respect to the concept of a hard core–soft sleeve co-extrusion comprising plastic deformation to promote solid-state diffusion. The study shows the phase distribution and the microstructural evolution in the bonding zone with the aim to improve the quality of the bonding by adequately adjusting the process parameters.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Aluminum Alloys Composites Properties · Microstructure and mechanical properties · Aluminum Alloy Microstructure Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (34)

Show source-provided references
1. Chen YC, Nakata K (2009) Microstructural characterization and mechanical properties in friction stir welding of aluminum and titanium dissimilar alloys. Mater Design 30(3):469–47410.1016/j.matdes.2008.06.008 ↗
2. Dressler U, Biallas G, Mercado UA (2009) Friction stir welding of titanium alloy TiAl6V4 to aluminium alloy AA2024T3. Mater Sci Eng A 526:113–11710.1016/j.msea.2009.07.006 ↗
3. Li L, Nagai K, Yin F (2008) Progress in cold roll bonding of metals. Sci Technol Adv Mater 209:4830–4834. doi: 10.1088/1468-6996/9/2/023001
4. Luo JG, Acoff VL (2004) Using cold roll bonding and annealing to process Ti/Al multi- layered composites from elemental foils. Mater Sci Eng A 379:164–17210.1016/j.msea.2004.01.021 ↗
5. Roy S, Nataraj BR, Suwas S, Kumar S, Chattopadhyay K (2012) Microstructure and texture evolution during accumulative roll bonding of aluminium alloys AA2219/AA5086 composite laminates. J Mater Sci 47:6402–6419. doi: 10.1007/s10853-012-6536-610.1007/s10853-012-6567-z ↗
6. Kittner K, Awiszus B (2011) The process of co-extrusion—An analysis. In progress in extrusion technology and simulation of light metal alloys. Key Eng Mat 491:81–8810.4028/www.scientific.net/KEM.491.81 ↗
7. Engelhardt M, Grittner N, Von Senden genannt Haverkamp H, Reimche W, Bormann D, Bach FW (2012) Extrusion of hybrid sheet metals. J Mater Process Techn 212:1030–103810.1016/j.jmatprotec.2011.12.013 ↗
8. Wilden J, Bergmann JP, Jahn S (2006) Mechanical properties and processing of low-temperature diffusion-welded hybrid joints. Adv Eng Mater 8(3):212–21810.1002/adem.200600006 ↗
9. Dietrich D, Nickel D, Krause M, Lampke T, Coleman MP, Randle V (2011) Formation of intermetallic phases in diffusion-welded joints of aluminium and magnesium alloys. J Mater Sci 46:357–364. doi: 10.1007/s10856-011-4357-910.1007/s10853-010-4841-5 ↗
10. Jiangwei R, Yajiang L, Tao F (2002) Microstructure characteristics in the interface zone of Ti/Al diffusion bonding. Mater Lett 56:647–65210.1016/S0167-577X(02)00570-0 ↗
11. Sliwa R (1997) Plastic zones in the extrusion of metal composites. J Mater Proc Techn 67:29–3510.1016/S0924-0136(96)02813-0 ↗
12. Kazanowski P, Epler ME, Misiolek WZ (2004) Bi-metal rod extrusion—process and product optimization. Mater Sci Eng A 369:170–18010.1016/j.msea.2003.11.002 ↗
13. Negendank M, Weber C, Müller S, Reimers W (2013) Coextrusion and mechanical characterization of aluminum coated Mg profiles. Key Eng Mater 554–557:767–77510.4028/www.scientific.net/KEM.554-557.767 ↗
14. Feuerhack A, Binotsch C, Wolff A, Awiszus A, Kittner K (2014) A numerical criterion for quality prediction of bimetal strands. J Mater Proc Techn 214:183–18910.1016/j.jmatprotec.2013.08.019 ↗
15. Grittner N, Von Senden gen, Haverkamp H, Stelling O, Bormann D, Schimanski K, Nikolaus M, Von Hehl A, Bach FW, Zoch HW (2009) Rod extrusion of titanium-aluminum composites. Mat wiss u Werkstofftech 40(12):901–90610.1002/mawe.200900522 ↗
16. Grittner N, Striewe B, von Hehl A, Bormann D, Hunkel M, Zoch HW, Bach FW (2011) Co-extrusion of aluminium-titanium compounds. In progress in extrusion technology and simulation of light metal alloys. Key Eng Mat 49:67–7410.4028/www.scientific.net/KEM.491.67 ↗
17. Sujata M, Bhargava S, Sangal S (1997) On the formation of TiAl3 during reaction between solid Ti and liquid Al. J Mater Sci Lett 16:1175–1178. doi: 10.1007/s10358-112-6546-7
18. Luo JG, Acoff VL (2000) Interfacial reactions of titanium and aluminum during diffusion welding. Res Suppl Weld J 79(9):239–243
19. Murray JL (1990) Al-Ti (Aluminum-Titanium). In: Massalski TB (ed) Binary Alloy Phase Diagrams, 2nd edn. ASM International, Columbus, pp 225–227
20. Schuster JC, Palm M (2006) Reassessment of the binary aluminum-titanium phase diagram. J Phase Equilib Diff 27(3):255–27710.1361/154770306X109809 ↗
21. Liu J, Su Y, Xu Y, Luo L, Guo J, Fu H (2011) First phase selection in solid ti/al diffusion couple. Rare Metal Mater Eng 40(5):753–75610.1016/S1875-5372(11)60031-3 ↗
22. Liu J, Luo L, Su Y, Xu Y, Li X, Chen R, Guo J, Fu H (2011) Numerical simulation of intermediate phase growth in Ti/Al alternate foils. Trans Nonferrous Met Soc China 21:598–60310.1016/S1003-6326(11)60756-5 ↗
23. Ghosh G, van de Walle A, Asta M (2007) First-principles phase stability calculations of pseudobinary alloys of (Al, Zn)3Ti with L12, DO22 and DO23 structures. J Phase Equilib Diff 28:9–3710.1007/s11669-006-9007-4 ↗
24. Takeda M, Kikuchi T, Makihara S (1999) Stabilizing effects of third elements on an L12±Al3Ti compound. J Mater Sci Lett 18:631–634. doi: 10.1023/A:100665510355810.1023/A:1006655103558 ↗
25. Salem AA, Kalidindi SR, Doherty RD (2002) Strain hardening regimes and microstructure evolution during large strain compression of high purity titanium. Scripta Mater 46:419–42310.1016/S1359-6462(02)00005-2 ↗
26. Song SG, Gray GT (1995) Structural interpretation of the nucleation and growth of deformation twins in Zr and Ti-I. Structural interpretation of the nucleation and growth of deformation twins in Zr and Ti-I. Acta metall mater 43(6):2325–233110.1016/0956-7151(94)00433-1 ↗
27. Zhong Y, Yin F, Nagai K (2008) Role of deformation twin on texture evolution in cold-rolled commercial-purity Ti. J Mater Res 23(11):2954–296610.1557/JMR.2008.0354 ↗
28. Bozzolo N, Chan L, Rollett AD (2010) Misorientations induced by deformation twinning in titanium. J Appl Cryst 43:596–60210.1107/S0021889810008228 ↗
29. Chen YJ, Li YJ, Walmsley JC, Gao N, Roven HJ, Starink MJ, Langdon TG (2012) Microstructural heterogeneity in hexagonal close-packed pure Ti processed by high-pressure torsion. J Mater Sci 47:4838–4844. doi: 10.1007/s10853-012-6536-610.1007/s10853-012-6343-0 ↗
30. Zaefferer S (2003) A study of active deformation systems in titanium alloys: dependence on alloy composition and correlation with deformation texture. Mater Sci Eng A344:20–3010.1016/S0921-5093(02)00421-5 ↗
31. Yapici GG, Karaman I, Luo ZP (2006) Mechanical twinning and texture evolution in severely deformed Ti–6Al–4V at high temperatures. Acta Mater 54:3755–377110.1016/j.actamat.2006.04.007 ↗
32. Prakash DGL, Ding R, Moat RJ, Jones I, Withers PJ, Quinta da Fonseca J, Preuss M (2010) Deformation twinning in Ti-6Al-4V during low strain rate deformation to moderate strains at room temperature. Mater Sci Eng, A 527:5734–574410.1016/j.msea.2010.05.039 ↗
33. Randle R, Rohrer GS, Hu Y (2008) Five-parameter grain boundary analysis of a titanium alloy before and after low-temperature annealing. Scripta Mater 58:183–18610.1016/j.scriptamat.2007.09.044 ↗
34. Trimby PW (2012) Orientation mapping of nanostructured materials using transmission Kikuchi diffraction in the scanning electron microscope. Ultramicroscopy 120:16–2410.1016/j.ultramic.2012.06.004 ↗