journal article·2021-03

Gradient multilayer aluminium sheets used in automotive heat exchangers

Zhipeng Yuan, Yiyou Tu, Ting Yuan, Yaohua Huang, Yunhe Zhang

Journal of Materials Science· Volume 56· Issue 8
Publisher page

Abstract

The local electrochemical measurement and corrosion mechanism of the multi-layer aluminium sheets (AA4343/AA3xxx/AA4343 and AA7072/AA3xxx/AA4343) after brazing are determined by a combination of mechanical polishing and work function calculation based on density functional theory. The work functions of (100), (110), and (111) crystal planes of Si and α-Al(Fe,Mn)Si particles which are common in multi-layer aluminium sheets are calculated. The results demonstrate Si and α-Al(Fe,Mn)Si particles are considered to be cathodic with respect to the Al matrix, thus promoting cathodic reactions. The potential differences between the Si and α-Al(Fe,Mn)Si particles with respect to the Al matrix may lead to localized dissolution of the Al matrix. Besides, the microstructure and composition of multi-layered aluminium sheets are studied by optical microscopy, scanning electron microscopy, and glow discharge optical emission spectrometry and compared with those obtained for conventional multi-layer aluminium sheets (AA4343/AA3xxx/AA4343). The presence of the AA7072 layer reduces the outward diffusion of copper. In addition, the AA7072 sacrificial layer exhibits a large potential difference against the core material for a long time, thereby improving corrosion protection.
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Research context

OpenAlex topics: Aluminum Alloys Composites Properties · Aluminum Alloy Microstructure Properties · Magnesium Alloys: Properties and Applications

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

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