journal article·2014-06

Thermal activation of coal fly ash by sodium hydrogen sulfate for alumina extraction

Chunbin Guo, Jingjing Zou, Yinshan Jiang, Tianping Huang, Yan Cheng, Cundi Wei

Journal of Materials Science· Volume 49· Issue 12
Publisher page

Abstract

The extraction of alumina from coal fly ash (CFA) is a good way to enhance its value-added utilization. The presence of inert matter with a high degree of polymerization, such as mullite and other aluminosilicates, greatly restricts the reactivity of CFA. Thus, the CFA needs to be activated before use. Thermal activation by calcination with added sodium hydrogen sulfate (NaHSO4) was carried out in this study. The calcination products were characterized by means of X-ray diffraction, thermal gravimetric and differential scanning calorimetric analysis, and scanning electron microscopy to assess the effects of the additive, calcining temperature, and calcining time on the products. The results indicated that NaHSO4 facilitated the decomposition of the polymeric phases and significantly improved the alumina extraction. Alumina in CFA was transformed into soluble Na3Al(SO4)3. When CFA was mixed with sodium hydrogen sulfate at a NaHSO4/Al2O3 molar ratio of 6, the alumina extraction reached 90 % at 500 °C after 2 h.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Coal and Its By-products · Recycling and utilization of industrial and municipal waste in materials production · Clay minerals and soil interactions

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (39)

Show source-provided references
1. Kumar V, Labhsetwar N, Meshram S, Rayalu S (2011) Functionalized fly ash based alumino-silicates for capture of carbon dioxide. Energy Fuels 25:4854–486110.1021/ef201212h ↗
2. Jin YQ, Ma XG, Jiang HM, Liu XD et al (2013) Effects of hydrothermal treatment on the major heavy metals in fly ash from municipal solid waste incineration. Energy Fuels 27:394–40010.1021/ef3015525 ↗
3. Xing LL, Xu YL, Zhong Q (2012) Mn and Fe modified fly ash as a superior catalyst for elemental mercury capture under air conditions. Energy Fuels 26:4903–490910.1021/ef3005256 ↗
4. Guo YX, Li YY, Cheng FQ et al (2013) Role of additives in improved thermal activation of coal fly ash for alumina extraction. Fuel Process Technol 110:114–12110.1016/j.fuproc.2012.12.003 ↗
5. Ahmaruzzaman M (2010) A review on the utilization of fly ash. Prog Energy Combust Sci 36:327–36310.1016/j.pecs.2009.11.003 ↗
6. Izquierdo M, Querol X (2012) Leaching behaviour of elements from coal combustion fly ash: an overview. Int J Coal Geol 94:54–6610.1016/j.coal.2011.10.006 ↗
7. Erol M, Kucukbayrak S, Ersoy-Meriçboyu A (2008) Comparison of the properties of glass, glass–ceramic and ceramic materials produced from coal fly ash. J Hazard Mater 153:418–42510.1016/j.jhazmat.2007.08.071 ↗
8. Zhao Y, Ye X, Lu X et al (2010) Preparation of sintered foam materials by alkali-activated coal fly ash. J Hazard Mater 174:109–112
9. Lu G, Xue F, Zhao J (2011) Some advices to the fly ash of China. China Min Mag 20:193–195
10. Sočo E, Kalembkiewicz J (2009) Investigations on Cr mobility from coal fly ash. Fuel 88:1513–151910.1016/j.fuel.2009.02.021 ↗
11. Lupu C, Jackson KL, Bard S et al (2007) Water, acid, and calcium carbonate pretreatment of fly ash: the effect on setting of cement–fly ash mixtures. Ind Eng Chem Res 46:8018–802510.1021/ie0709279 ↗
12. Lupu C, Jackson KL, Bard S et al (2006) Control over cement setting through the use of chemically modified fly ash. Adv Eng Mater 8:576–58010.1002/adem.200500280 ↗
13. Ji HM, Lu HX, Hao XG, Wu P (2007) High purity alumina powders extracted from fly ash by the calcining-leaching process. J Chin Ceram Soc 35:1657–1660
14. Nayak N, Panda CR (2010) Aluminium extraction and leaching characteristics of Talcher Thermal Power Station fly ash with sulphuric acid. Fuel 89:53–5810.1016/j.fuel.2009.07.019 ↗
15. Verbaan B, Louw GKE (1989) A mass and energy balance model for the leaching of a pulverised fuel ash in concentrated sulphuric acid. Hydrometallurgy 21:305–31710.1016/0304-386X(89)90004-2 ↗
16. Jiang JC, Zhao YC (2008) Current research situation of Al extraction from fly ash. Nonferrous Met Eng Res 29:40–43
17. Louet N, Gonon M, Fantozzi G (2005) Influence of the amount of Na2O and SiO2 on the sintering behavior and on the microstructural evolution of a Bayer alumina powder. Ceram Int 31:981–98710.1016/j.ceramint.2004.10.013 ↗
18. Ma Y, Hu J, Ye G (2012) The effect of activating solution on the mechanical strength, reaction rate, mineralogy, and microstructure of alkali-activated fly ash. J Mater Sci 47:4568–4578. doi: 10.1007/s10853-012-6316-310.1007/s10853-012-6316-3 ↗
19. Smilauer V, Hlavacek P, Skvara F et al (2011) Micromechanical multiscale model for alkali activation of fly ash and metakaolin. J Mater Sci 46:6545–6555. doi: 10.1007/s10853-011-5601-x10.1007/s10853-011-5601-x ↗
20. Chan CCY, Kirk DW, Marsh H (2000) The behaviour of Al in MSW incinerator fly ash during thermal treatment. J Hazard Mater 76:103–11110.1016/S0304-3894(00)00195-3 ↗
21. Matjie RH, Bunt JR, van Heerden JHP (2005) Extraction of alumina fromcoal fly ash generated from a selected low rank bituminous South African coal. Miner Eng 18:299–31010.1016/j.mineng.2004.06.013 ↗
22. Pedcrsen H. Improved process for the production of iron from ores. British Patent 232,930, 23 April 1924
23. Pedersen H. Process of manufacturing aluminum hydroxide. US Patent 1,618,105, 15 Feb 1927
24. Padilla R, Sohn HY (1985) Sodium aluminate leaching and desilication in lime-soda sinter process for alumina from coal wastes. Metall Mater Trans B 16(4):707–71310.1007/BF02667507 ↗
25. Hignet TP (1947) Production of alumina from clay by a modified Pederson process. Ind Eng Chem 39:1052–106010.1021/ie50452a028 ↗
26. Gabler RC Jr, Stoll RL (1982) Extraction of leachable metals and recovery of alumina from utility coal ash. Resour Conserv 9:131–14210.1016/0166-3097(82)90068-2 ↗
27. Park HC, Park YJ, Stevens R (2004) Synthesis of alumina from high purity alum derived from coal fly ash. Mater Sci Eng A 367:166–17010.1016/j.msea.2003.09.093 ↗
28. Fernando G, Colina Jose Costa (2005) High-temperature reaction of kaolin with sodium hydrogen sulfate. Ind Eng Chem Res 44:4495–450010.1021/ie030273d ↗
29. Rao SM (2010) Thinking over the alumina production technology with high aluminium fly ash and its industrialized production. Light Met 1:15–19
30. Zheng XY, Peng Y (2000) The Pharmacopoeia of People’s Republic of China. In: Editorial Committee of Pharmacopeia of People’s Republic of China (ed) Chemistry and chemical engineering, vol 2. Chemical Industry Press, Beijing, 2000, p 510
31. Sánchez RMT, Basaldella EI, Marco JF (1999) The effect of thermal and mechanical treatments: characterization by XPS and IEP measurements. J Colloid Interface Sci 215:339–34410.1006/jcis.1999.6241 ↗
32. Payá J, Monzó J, Borrachero MV et al (1998) Thermogravimetric methods for determining carbon content in fly ashes. Cem Concr Res 28:675–68610.1016/S0008-8846(98)00030-1 ↗
33. Hatem G, Gaune-Escard M, Rasmussen SB et al (1999) Conductivity, thermal measurements, and phase diagram of the Na2S2O7–NaHSO4 system. J Phys Chem B 103:1027–103010.1021/jp983974a ↗
34. Guo CB, Zou JJ, Wei CD et al (2013) Comparative study on extracting alumina from circulating fluidized-bed and pulverized-coal fly ashes through salt activation. Energy Fuels 27:7868–787510.1021/ef401659e ↗
35. Zhang ZJ, Sun JM, Yao Q (2007) Research on the extraction amorphous SiO2 from high-aluminium fly ash. Acta Miner Sin 27:137–142
36. Colina FG, Esplugas S, Costa J (2002) High-temperature reaction of kaolin with sulfuric acid. Ind Eng Chem Res 41:4168–417310.1021/ie010886v ↗
37. Martinez-Lope M, Garcia-Clavel ME, Casais-Alvarez MT (1991) Solubilization reaction of the alumina from kaolin by solid state reaction. Thermochim Acta 177:77–8210.1016/0040-6031(91)80085-W ↗
38. Peng M, Ruan XY (2004) Study on both shape and chemical composition at the surface of fly ash by scanning electron microscope, focused ion beam, and field emission-scanning electron microscope. Chin J Anal Chem 32:1196–1198
39. Kutchko BG, Kim AG (2006) Fly ash characterization by SEM–EDS. Fuel 85:2537–255410.1016/j.fuel.2006.05.016 ↗