Interfacial bonding and microstructural evolution of Al in kinetic spraying
Source abstract
Abstract
Bonding and microstructural evolution of Al particles in kinetic spraying (cold gas dynamic spraying) result from ultra-high strain rate plastic deformation during supersonic single and successive collisions of the particles. The coating formation of kinetic spraying is composed of three stages (an individual particle impact + subsequent impacts + isothermal heating during full coating). When a single particle impacts, interfacial shear strain location under adiabatic state produces inter-particle bonding and grain refinement at narrow zone (<220 nm) by continuous dynamic recrystallization. After the individual particle impact, successive supersonic in-flight particle impact results in static recovery and static recrystallization at un-refined area using the heat energy converted from the kinetic energy as activation energy. In this study, the bonding state and microstructure of individually impacted Al particle and full Al coating were analyzed using a focused ion beam technique and a transmission electron microscopy. The mechanisms of interfacial bonding and microstructural evolution of Al particle during kinetic spraying were suggested.
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: High-Temperature Coating Behaviors · Nuclear Materials and Properties · Metal and Thin Film Mechanics
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (43)
Show source-provided references
1. Assadi H, Gärtner F, Stoltenhoff T, Kreye H (2003) Acta Mater 51:437910.1016/S1359-6454(03)00274-X ↗
2. Schmidt T, Gärtner F, Assadi H, Kreye H (2006) Acta Mater 52:72910.1016/j.actamat.2005.10.005 ↗
3. Bae G, Xiong Y, Kumar S, Kang K, Lee C (2008) Acta Mater 56:485810.1016/j.actamat.2008.06.003 ↗
4. Bae G, Kumar S, Yoon S, Kang K, Na H, Kim HJ, Lee C (2009) Acta Mater 57:565410.1016/j.actamat.2009.07.061 ↗
5. Grujicic M, Zhao CL, DeRosset WS, Helfritch D (2004) Mater Design 25:68110.1016/j.matdes.2004.03.008 ↗
6. Grujicic M, Saylor JR, Beasley DE, DeRosset WS, Helfritch D (2003) Appl Surf Sci 219:21110.1016/S0169-4332(03)00643-3 ↗
7. Wu J, Fang H, Yoon S, Kim HJ, Lee C (2006) Scripta Mater 54:66510.1016/j.scriptamat.2005.10.028 ↗
8. Li WY, Liao H, Li CJ, Li G, Coddet C, Wang X (2006) Appl Surf Sci 253:285210.1016/j.apsusc.2006.05.126 ↗
9. Li WY, Liao H, Li CJ, Bang HS, Coddet C (2007) Appl Surf Sci 253:508410.1016/j.apsusc.2006.11.020 ↗
10. Papyrin AN, Klinkov SV, Kosarev VF (2003) Modeling of particle-substrate adhesive interaction under the cold spray process, Thermal spray 2003. ASM International, Materials Park, p 27
11. Bae G, Kang K, Kim J, Lee C (2010) Mater Sci Eng A 527:631310.1016/j.msea.2010.06.037 ↗
12. Lubrick M, Mae RG, Severin F, Leshchynsky V (2008) J Mater Sci 43:4953. doi: 10.1007/s10853-008-2729-410.1007/s10853-008-2729-4 ↗
13. Sundararajan G, Phani PS, Jyothirmayi A, Gundakaram RC (2009) J Mater Sci 44:2320. doi: 10.1007/s10853-008-3200-210.1007/s10853-008-3200-2 ↗
14. Zou Y, Goldbaum D, Szpunar JA, Yue S (2010) Scripta Mater 62:39510.1016/j.scriptamat.2009.11.034 ↗
15. Kang K, Yoon S, Ji Y, Lee C (2008) Mater Sci Eng A 486:30010.1016/j.msea.2007.09.010 ↗
16. Klinkov S, Kosarev V, Rein M (2005) Aerosp Sci Technol 9:58210.1016/j.ast.2005.03.005 ↗
17. King PC, Zahiri HS, Jahedi M (2009) Metall Mater Trans A 40:211510.1007/s11661-009-9882-5 ↗
18. Wang Q, Birbilis N, Zhang MX (2011) Mater Lett 65:157610.1016/j.matlet.2011.03.035 ↗
19. Borchers C, Gärtner F, Stoltenhoff T, Kreye H (2004) J Appl Phys 96:428810.1063/1.1789278 ↗
20. Balani K, Agarwal A, Seal S, Karthikeyan J (2005) Scripta Mater 53:84510.1016/j.scriptamat.2005.06.008 ↗
21. Kang K, Park H, Bae G, Lee C (2012) J Mater Sci 47:4053. doi: 10.1007/s10853-012-6259-810.1007/s10853-012-6259-8 ↗
22. Xiong Y, Kang K, Bae G, Yoon S, Lee C (2008) Appl Phys Lett 92:19410110.1063/1.2928218 ↗
23. Steenkiste TH, Smith JR, Teets RE, Moleski JJ, Gorkiewicz DW, Tison RP et al (1999) Surf Coat Technol 111:6210.1016/S0257-8972(98)00709-9 ↗
24. Steenkiste TH, Smith JR, Teets RE (2002) Surf Coat Technol 154:23710.1016/S0257-8972(02)00018-X ↗
25. Balani K, Laha T, Agarwal A, Karthikeyan J, Munroe N (2005) Surf Coat Technol 195:27210.1016/j.surfcoat.2004.06.028 ↗
26. Choi WB, Li L, Luzin V, Neiser R, Gnäupel-Herold T, Prask HJ, Sampath S, Gouldstone A (2007) Acta Mater 55:85710.1016/j.actamat.2006.09.006 ↗
27. Fultz B, Howe JM (2008) Transmission electron microscopy and diffractometry of materials. Springer, New York
28. Li WA, Zhang C, Guo X, Li CJ, Liao H, Coddet C (2007) Appl Surf Sci 254:51710.1016/j.apsusc.2007.06.026 ↗
29. Rosakis R, Roskis AJ, Rvichandran G, Hodowany J (2000) J Mech Phys Solids 48:58110.1016/S0022-5096(99)00048-4 ↗
30. Angus HC (1969) J Phys D Appl Phys 2:83110.1088/0022-3727/2/6/308 ↗
31. Li JG (1995) Mater Lett 22:16910.1016/0167-577X(94)00244-4 ↗
32. Oh HK (1997) J Mater Proc Technol 69:13410.1016/S0924-0136(97)00007-1 ↗
33. Humphreys FJ, Hatherly M (2004) Recrystallization and related annealing phenomena. Elsevier, Oxford
34. Murr LE, Staudhammer KP, Meyers MA (1995) Metallurgical and materials applications of shock-wave and high strain rate phenomena. Elsevier, Amsterdam
35. Xu Y, Zhang J, Bai Y, Meyers MA (2008) Metall Mater Trans A 39:81110.1007/s11661-007-9431-z ↗
36. Andrade U, Meyers MA, Vecchio KS, Chokshi AH (1994) Acta Metall 42:318310.1016/0956-7151(94)90417-0 ↗
37. Meyers MA, LaSalvia JC, Nesterenko VF, Chen YJ, Kad BK (1997) Recrystallization and related phenomena. Proc Rex, Monterey, p 279
38. Meyers MA, Nesterenko VF, LaSalvia JC, Xue Q (2001) Mater Sci Eng A 317:20410.1016/S0921-5093(01)01160-1 ↗
39. Hansen N, Huang X, Moller M, Godfrey A (2008) J Mater Sci 43:6254. doi: 10.1007/s10853-008-2874-910.1007/s10853-008-2874-9 ↗
40. Vandermeer RA, Hansen N (2008) Acta Mater 56:571910.1016/j.actamat.2008.07.038 ↗
41. McQueen HJ (2002) Metall Mater Trans A 33:34510.1007/s11661-002-0096-3 ↗
42. Hu H (1963) Recrystallization of metals. Gordon and New York, New York
43. Hasegawa T, Yakou T, Kocks UF (1982) Acta Metall 30:23510.1016/0001-6160(82)90061-X ↗