On the metastable miscibility gap in liquid Cu–Cr alloys

Electromagnetically levitated Cu-Cr alloy melts containing 5-70 at.% Cr were splat-quenched onto a chill substrate. The microstructure of the solidified alloys was investigated by scanning electron microscopy. The alloys containing 5-60 at.% Cr showed a droplet-shaped microstructure consisting of Cr-rich spheroids or and dendrites in a Cu-rich matrix, whereas those containing 65 and 70 at.% Cr showed a banded microstructure consisting of alternative Cu-rich and Cr-rich bands. Both types of microstructure presented evidence for metastable phase separation in Cu-Cr alloy compositions, thus verifying the existence of a broad miscibility gap in the undercooled liquid. However, the results suggested that the miscibility gap has a Cr-rich critical composition and a skewed geometry.