journal article·2023-05

Flow-accelerated corrosion mechanism of overlap and non-overlap zones in multi-track laser-clad nickel-based alloy coating

Qin-Ying Wang, Yu-Hang Deng, Xing-Shou Zhang, Rui Pei, Yu-Chen Xi, Li-Jin Dong, Shu-Lin Bai, Huai-Bei Zheng, Yuan-Hua Lin, Xian-Zong Wang

Journal of Materials Science· Volume 58· Issue 18
Publisher page

Abstract

A large-area laser-clad coating was realized by overlapping laser tracks and thus presents overlap and non-overlap zones on the surface. The microstructure and corrosion behaviors of the overlap and non-overlap zones of the multi-track laser-clad nickel-based alloy coating at various flow rates and impact angles were investigated. Results indicated that overlap zone presented coarse columnar dendrites rather than cellular structures. The primary phases were mainly composed of γ-Ni, and the precipitation at the grain boundary was Ni6Mo6C. At the impact angle of 60° and flow rate of 6 m/s, overlap zone showed 2.0 × 10–7 A/cm2 higher stable potentiostatic polarization current density at passivation film destruction and furrow formation than non-overlap zone. The increase content of Mox+ (Mo) in non-overlap zone was 4.38% more than that in overlap zone after corrosion indicating the better Cl− corrosion resistance. The current densities increased with the enhanced flow rate. At the impact angle of 60°, the flow rate increased from 1 to 6 m/s, and the potentiostatic current density increased by 3.0 × 10–7–3.7 × 10–7 A/cm2. With the increase of the impact angle, the stable current densities increased first and then decreased. And the surface morphology changed from long and shallow ravines to short deep gully.
Source: expertdata · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: High-Temperature Coating Behaviors · High Entropy Alloys Studies · Additive Manufacturing Materials and Processes

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (40)

Show source-provided references
1. Liu JL, Yu HJ, Chen CZ, Weng F, Dai JJ (2017) Research and development status of laser cladding on magnesium alloys: a review. Opt Lasers Eng 93:195–210. https://doi.org/10.1016/j.optlaseng.2017.02.00710.1016/j.optlaseng.2017.02.007 ↗
2. Zhang JX, Kang J, Fan JC, Gao JC (2016) Study on erosion wear of fracturing pipeline under the action of multiphase flow in oil and gas industry. J Nat Gas Sci Eng 32:334–346. https://doi.org/10.1016/j.jngse.2016.04.05610.1016/j.jngse.2016.04.056 ↗
3. Sexton CL, Byrne G, Watkins KG (2001) Alloy development by laser cladding: an overview. J Laser Appl 13(1):2–11. https://doi.org/10.2351/1.134033710.2351/1.1340337 ↗
4. Yuan PP, Gu DD, Dai DH (2015) Particulate migration behavior and its mechanism during selective laser melting of TiC reinforced Al matrix nanocomposites. Mater Des 82:46–55. https://doi.org/10.1016/j.matdes.2015.05.04110.1016/j.matdes.2015.05.041 ↗
5. Liu SY, Liu ZD, Wang YT, Tang J (2014) A comparative study on the high temperature corrosion of TP347H stainless steel, C22 alloy and laser-cladding C22 coating in molten chloride salts. Corros Sci 83:396–408. https://doi.org/10.1016/j.corsci.2014.03.01210.1016/j.corsci.2014.03.012 ↗
6. Zhao JH, Ma AB, Ji XL, Jiang JH, Bao YY (2018) Slurry erosion behavior of AlxCoCrFeNiTi0.5 high-entropy alloy coatings fabricated by laser cladding. Metals 8(2):126–137. https://doi.org/10.3390/met802012610.3390/met8020126 ↗
7. Chen L, Bai SL (2017) The anti-corrosion behavior under multi-factor impingement of Hastelloy C22 coating prepared by multilayer laser cladding. Appl Surf Sci 437:1–12. https://doi.org/10.1016/j.apsusc.2017.12.10810.1016/j.apsusc.2017.12.108 ↗
8. Chen L, Bai SL, Ge YY, Wang QY (2018) erosion-corrosion behavior and electrochemical performance of Hastelloy C22 coatings under impingement. Appl Surf Sci 456:985–998. https://doi.org/10.1016/j.apsusc.2018.06.20910.1016/j.apsusc.2018.06.209 ↗
9. Wang ZB, Zheng YG (2021) Critical flow velocity phenomenon in erosion-corrosion of pipelines: determination methods, mechanisms and applications. J Pipeline Sci Eng 1(1):63–73. https://doi.org/10.1016/j.jpse.2021.01.00510.1016/j.jpse.2021.01.005 ↗
10. Andrews N, Giourntas L, Galloway A, Pearson A (2014) Effect of impact angle on the slurry erosion-corrosion of Stellite 6 and SS316. Wear 320:143–151. https://doi.org/10.1016/j.wear.2014.08.00610.1016/j.wear.2014.08.006 ↗
11. Liu J, Liu H, Chen PJ, Hao JB (2019) Microstructural characterization and corrosion behaviour of AlCoCrFeNiTix high-entropy alloy coatings fabricated by laser cladding. Surf Coat Technol 361:63–74. https://doi.org/10.1016/j.surfcoat.2019.01.04410.1016/j.surfcoat.2019.01.044 ↗
12. Cui ZQ, Qin Z, Dong P, Mi YJ, Gong DQ, Li WG (2020) Microstructure and corrosion properties of FeCoNiCrMn high entropy alloy coatings prepared by high speed laser cladding and ultrasonic surface mechanical rolling treatment. Mater Lett 259:126769–126772. https://doi.org/10.1016/j.matlet.2019.12676910.1016/j.matlet.2019.126769 ↗
13. Shen F, Tao W, Li LQL, Zhou YD, Wang W, Wang SL (2020) Effect of microstructure on the corrosion resistance of coatings by extreme high speed laser cladding. Appl Surf Sci 517:146085–146099. https://doi.org/10.1016/j.apsusc.2020.14608510.1016/j.apsusc.2020.146085 ↗
14. Jiang YQ, Li JT, Juan YF, Lu ZJ, Jia WL (2019) Evolution in microstructure and corrosion behavior of AlCoCrxFeNi high-entropy alloy coatings fabricated by laser cladding. J Alloys Compd 775:1–14. https://doi.org/10.1016/j.jallcom.2018.10.09110.1016/j.jallcom.2018.10.091 ↗
15. Pacquentin W, Caron N, Oltra R (2014) Nanosecond laser surface modification of AISI 304L stainless steel: influence the beam overlap on pitting corrosion resistance. Appl Surf Sci 288:34–39. https://doi.org/10.1016/j.apsusc.2013.09.08610.1016/j.apsusc.2013.09.086 ↗
16. Guan YC, Zhou W, Li ZL, Zheng HY (2013) Influence of overlap tracks on microstructure evolution and corrosion behavior in laser-melt magnesium alloy. Mater Des 52:452–458. https://doi.org/10.1016/j.matdes.2013.05.07510.1016/j.matdes.2013.05.075 ↗
17. Watkins K, Liu Z, Mcmahon M, Vilar R, Ferreira M (1998) Influence of the overlap zone on the corrosion behaviour of laser treated aluminium alloys. Mater Sci Eng A 252(2):292–300. https://doi.org/10.1016/S0921-5093(97)00695-310.1016/S0921-5093(97)00695-3 ↗
18. Wang QY, Pei R, Liu S, Wang SL, Dong LJ, Zhou LJ, Xi YC, Bai SL (2020) Microstructure and corrosion behavior of different clad zones in multi-track Ni-based laser-clad coating. Surf Coat Technol 402:126310–126324. https://doi.org/10.1016/j.surfcoat.2020.12631010.1016/j.surfcoat.2020.126310 ↗
19. Wang QY, Bai SL, Zhao YH, Liu ZD (2014) Effect of mechanical polishing on corrosion behavior of Hastelloy coating prepared by high power diode laser cladding. Appl Surf Sci 303:312–318. https://doi.org/10.1016/j.apsusc.2014.02.17210.1016/j.apsusc.2014.02.172 ↗
20. Chen TY, Tan LZ, Lu ZZ, Xu HX (2017) The effect of grain orientation on nanoindentation behavior of model austenitic alloy Fe-20Cr-25Ni. Acta Mater 138:83–91. https://doi.org/10.1016/j.actamat.2017.07.02810.1016/j.actamat.2017.07.028 ↗
21. Wegner J, Fehr A, Platt S, Kleszczynski S, Witt G, Tillmann W (2020) Diamond-impregnated 316L metal matrix composites fabricated by powder bed fusion with laser beam-Influences of the energy input on the microstructural properties. Diam Relat Mater 109:108040–108048. https://doi.org/10.1016/j.diamond.2020.10804010.1016/j.diamond.2020.108040 ↗
22. Lei Y, Sun R, Tang Y, Niu W (2015) Microstructure and phase transformations in laser clad CrxSy/Ni coating on H13 steel. Opt Lasers Eng 66:181–186. https://doi.org/10.1016/j.optlaseng.2014.09.00610.1016/j.optlaseng.2014.09.006 ↗
23. Sroka M, Zielinski A, Golanski G (2016) Influence of long-term ageing on the microstructure and mechanical properties of T24 steel. Mater Sci Eng A 682:664–672. https://doi.org/10.1016/j.msea.2016.11.08710.1016/j.msea.2016.11.087 ↗
24. Fan L, Chen H, Dong Y, Li X, Dong L, Yin Y (2018) Corrosion behavior of Fe-based laser cladding coating in hydrochloric acid solutions. Acta Metall Sin 54:1019–1930. https://doi.org/10.11900/0412.1961.2017.0043710.11900/0412.1961.2017.00437 ↗
25. Qiao YX, Zheng YG, Ke W, Okafor PC (2009) Electrochemical behaviour of high nitrogen stainless steel in acidic solutions. Corros Sci 51(5):979–986. https://doi.org/10.1016/j.corsci.2009.02.02610.1016/j.corsci.2009.02.026 ↗
26. Ilevbare GE, Burstein GT (2001) The role of alloyed molybdenum in the inhibition of pitting corrosion in stainless steels. Corros Sci 43(3):485–513. https://doi.org/10.1016/S0010-938X(00)00086-X10.1016/S0010-938X(00)00086-X ↗
27. Cerdan CE, Tamarit EB, Garcia DMG, Anton JG, Akid R, Walton J (2013) Effect of temperature on passive film formation of UNS N08031 Cr-Ni alloy in phosphoric acid contaminated with different aggressme anions. Electrochim Acta 111:552–561. https://doi.org/10.1016/j.electacta.2013.08.04010.1016/j.electacta.2013.08.040 ↗
28. Lee JB (2006) Effects of alloying elements, Cr, Mo and N on repassivation characteristics of stainless steels using the abrading electrode technique. Mater Chem Phys 99:224–234. https://doi.org/10.1016/j.matchemphys.2005.10.01610.1016/j.matchemphys.2005.10.016 ↗
29. Domene RMF, Tamarit EB, Garcia DMG, Anton JG (2010) Repassivation of the damage generated by cavitation on UNS N08031 in a Liar solution by means of electrochemical techniques and Confocal Laser Scanning Microscopy. Corros Sci 52:3453–3464. https://doi.org/10.1016/j.corsci.2010.06.01810.1016/j.corsci.2010.06.018 ↗
30. Galvele JR, Torresi RM, Carranza RM (1990) Passivity breakdown, its relation to pitting and stress-corrosion-cracking processes. Corros Sci 31:563–569. https://doi.org/10.1016/0010-938X(90)90163-Y10.1016/0010-938X(90)90163-Y ↗
31. Song G (2005) Transpassivation of Fe-Cr-Ni stainless steels. Corros Sci 47(8):1953–1987. https://doi.org/10.1016/j.corsci.2004.09.00710.1016/j.corsci.2004.09.007 ↗
32. Li YB, He YM, Lu CY, Zheng WJ, Yang JG, Wang DH, Wang LM, Sun Y et al (2019) Microstructural evolution and mechanical evaluation of a laser-induced composite coating on a Ni-based superalloy during thermal exposure. Materials 12(9):1–16. https://doi.org/10.3390/ma1209143910.3390/ma12091439 ↗
33. Wang Y, Li MY, Zhu F, Dong WT, Zhang XY, Sun LL (2020) Pitting corrosion mechanism of Cl− and S2− induced by oxide inclusions in Fe-based amorphous metallic coatings. Surf Coat Technol 385:125449. https://doi.org/10.1016/j.surfcoat.2020.12544910.1016/j.surfcoat.2020.125449 ↗
34. Feng XG, Xu YW, Zhang XY, Lu XY, Shi RL, Zhang LY, Zhang J, Chen D (2019) Metastable pitting on 304 stainless steel in cement extract solution with different concentration of Cl−. Int J Electrochem Sci 14:3494–3508. https://doi.org/10.20964/2019.04.2510.20964/2019.04.25 ↗
35. Lloyd AC, Noël JJ, McIntyre NS, Shoesmith DW (2004) Cr, Mo and W alloying additions in Ni and their effect on passivity. Electrochim Acta 49:3015–3027. https://doi.org/10.1016/j.electacta.2004.01.06110.1016/j.electacta.2004.01.061 ↗
36. Mohapatra J, Mitra A, Tyagi H, Bahadur D, Aslam M (2015) Iron oxide nanorods as high-performance magnetic resonance imaging contrast agents. Nanoscale 7(20):9174–9184. https://doi.org/10.1039/C5NR00055F10.1039/C5NR00055F ↗
37. Du YF, Yang GM, Chen SY, Ren YS (2022) Research on the erosion-corrosion mechanism of 304 stainless steel pipeline of mine water in falling film flow. Corr Sci 206:110531–110543. https://doi.org/10.1016/j.corsci.2022.11053110.1016/j.corsci.2022.110531 ↗
38. Bai ZH, Xiao K, Dong PF, Dong CF, Wei D, Li XG (2018) Effect of iron ion diffusion on the corrosion behavior of carbon steels in soil environment. RSC Adv 8(71):40544–40553. https://doi.org/10.1039/C8RA08032A10.1039/C8RA08032A ↗
39. Rajamurugan G, Krishnasamy P, Bhushan GD, Jeyakumar PD (2022) Influence of temperature, impingement angle, velocity and standoff distance on the erosion characteristics of Inconel 718 and Ti-6Al-4V. Surf Rev Lett 29(1):2250011–2250122. https://doi.org/10.1142/S0218625X2250011110.1142/S0218625X22500111 ↗
40. Rodriguez A, Tylczak J, Gao MC, Jablonski PD, Detrois M, Moroz MZ, Hawk JA (2018) Effect of molybdenum on the corrosion behavior of high-entropy alloys CoCrFeNi2 and CoCrFeNi2Mo0.25 under sodium chloride aqueous conditions. Adv Mater Sci Eng 2018:3016304. https://doi.org/10.1155/2018/301630410.1155/2018/3016304 ↗