journal article·2023-08Open access

Microstructure and mechanical properties of wire and arc additive manufactured thin wall with low-temperature transformation

Kaijie Song, Zidong Lin, Ziqian Zhu, Xuefeng Zhao, Wei Ya, Constantinos Goulas, Yan Li, Xinghua Yu

Journal of Materials Science· Volume 58· Issue 32

Abstract

Low-temperature transformation (LTT) welding wire was initially developed to mitigate residual stress in the weld. It could also be used for internal stress optimization in Wire and Arc Additive Manufacturing (WAAM) process. In this study, a 26 layers LTT wall sample fabricated by using the WAAM technique was investigated. The microstructure of the LTT deposited wall includes elongated cellular martensite and reticular residual austenite. With the accumulation of deposition height, the prior austenite grain size increases, and the volume fraction of residual austenite and the density of dislocations in martensite decreases. According to the model of martensite transformation kinetics, the original austenite grain size is the main reason that affects the austenite fraction. In addition, the presence of a thermal cycle leads to the refinement of the martensitic microstructure and the increase in the boundary density, as well as the elimination of the sub-stable austenitic phase resulting in higher tensile properties in the middle samples than in the top ones. From the current work, it is clear that the unique thermal cycle treatment of WAAM is beneficial in improving the performance of LTT materials.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Additive Manufacturing Materials and Processes · Welding Techniques and Residual Stresses

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (51)

Show source-provided references
1. Lin Z, Liu P, Yu X (2021) A literature review on the wire and arc additive manufacturing-welding systems and software. Sci Adv Mater 13(8):1391–1400. https://doi.org/10.1166/sam.2021.397110.1166/sam.2021.3971 ↗
2. Lin Z (2019) Wire and arc additive manufacturing of thin structures using metal-cored wire consumables: microstructure, mechanical properties, and experiment-based thermal model. http://resolver.tudelft.nl/uuid:ed3515f3-b43a-4cdc-9f11-2e249c97bbed
3. Bermingham M, Thomson-Larkins J, St John D, Dargusch M (2018) Sensitivity of Ti-6Al-4V components to oxidation during out of chamber wire+ arc additive manufacturing. J Mater Process Technol 258:29–37. https://doi.org/10.1016/j.jmatprotec.2018.03.01410.1016/j.jmatprotec.2018.03.014 ↗
4. Ding J, Colegrove P, Martina F, Williams S, Wiktorowicz R, Palt M (2015) Development of a laminar flow local shielding device for wire+ arc additive manufacture. J Mater Process Technol 226:99–105. https://doi.org/10.1016/j.jmatprotec.2015.07.00510.1016/j.jmatprotec.2015.07.005 ↗
5. Li C, Liu Z, Fang X, Guo Y (2018) Residual stress in metal additive manufacturing. Procedia CIRP 71:348–353. https://doi.org/10.1016/j.procir.2018.05.03910.1016/j.procir.2018.05.039 ↗
6. Martina F, Roy M, Szost B et al (2016) Residual stress of as-deposited and rolled wire+ arc additive manufacturing Ti–6Al–4V components. Mater Sci Technol 32(14):1439–1448. https://doi.org/10.1080/02670836.2016.114270410.1080/02670836.2016.1142704 ↗
7. Li R, Xiong J, Lei Y (2019) Investigation on thermal stress evolution induced by wire and arc additive manufacturing for circular thin-walled parts. J Manuf Process 40:59–67. https://doi.org/10.1016/j.jmapro.2019.03.00610.1016/j.jmapro.2019.03.006 ↗
8. Wu Q, Mukherjee T, De A, DebRoy T (2020) Residual stresses in wire-arc additive manufacturing-Hierarchy of influential variables. Addit Manuf 35:101355. https://doi.org/10.1016/j.addma.2020.10135510.1016/j.addma.2020.101355 ↗
9. Xiong J, Lei Y, Li R (2017) Finite element analysis and experimental validation of thermal behavior for thin-walled parts in GMAW-based additive manufacturing with various substrate preheating temperatures. Appl Therm Eng 126:43–52. https://doi.org/10.1016/j.applthermaleng.2017.07.16810.1016/j.applthermaleng.2017.07.168 ↗
10. Gudur S, Nagallapati V, Pawar S, Muvvala G, Simhambhatla S (2021) A study on the effect of substrate heating and cooling on bead geometry in wire arc additive manufacturing and its correlation with cooling rate. Mater Today Proc 41:431–436. https://doi.org/10.1016/j.matpr.2020.10.07110.1016/j.matpr.2020.10.071 ↗
11. Hönnige J, Colegrove PA, Ganguly S, Eimer E, Kabra S, Williams S (2018) Control of residual stress and distortion in aluminium wire+ arc additive manufacture with rolling. Addit Manuf 22:775–783. https://doi.org/10.1016/j.addma.2018.06.01510.1016/j.addma.2018.06.015 ↗
12. Gou J, Wang Z, Hu S et al (2020) Effects of ultrasonic peening treatment in three directions on grain refinement and anisotropy of cold metal transfer additive manufactured Ti–6Al–4V thin wall structure. J Manuf Process 54:148–157. https://doi.org/10.1016/j.jmapro.2020.03.01010.1016/j.jmapro.2020.03.010 ↗
13. Yang Y, Jin X, Liu C et al (2018) Residual stress, mechanical properties, and grain morphology of Ti–6Al–4V alloy produced by ultrasonic impact treatment assisted wire and arc additive manufacturing. Metals 8(11):934. https://doi.org/10.3390/met811093410.3390/met8110934 ↗
14. Sun L, Guo C, Huang L, Jiang F, Xu K, Huang R (2022) Effect and mechanism of inter-layer ultrasonic impact strengthening on the anisotropy of low carbon steel components fabricated by wire and arc additive manufacturing. Mater Sci Eng A 848:143382. https://doi.org/10.1016/j.msea.2022.14338210.1016/j.msea.2022.143382 ↗
15. Li K, Klecka MA, Chen S, Xiong W (2021) Wire-arc additive manufacturing and post-heat treatment optimization on microstructure and mechanical properties of Grade 91 steel. Addit Manuf 37:101734. https://doi.org/10.1016/j.addma.2020.10173410.1016/j.addma.2020.101734 ↗
16. Shen H, Lin J, Zhou Z, Liu BJJOMP (2022) Effect of induction heat treatment on residual stress distribution of components fabricated by wire arc additive manufacturing. J Manuf Process 75:331–345. https://doi.org/10.1016/j.jmapro.2022.01.01810.1016/j.jmapro.2022.01.018 ↗
17. Altenkirch J, Gibmeier J, Kromm A, Kannengiesser T, Nitschke-Pagel T, Hofmann M (2011) In situ study of structural integrity of low transformation temperature (LTT)-welds. Mater Sci Eng A 528(16–17):5566–5575. https://doi.org/10.1016/j.msea.2011.03.09110.1016/j.msea.2011.03.091 ↗
18. Feng Z, Di X, Wu S, Zhang Z, Liu X, Wang D (2018) Comparison of two types of low-transformation-temperature weld metals based on solidification mode. Sci Technol Weld Join 23(3):241–248. https://doi.org/10.1080/13621718.2017.137679210.1080/13621718.2017.1376792 ↗
19. Kromm A, Dixneit J, Kannengiesser T (2014) Residual stress engineering by low transformation temperature alloys—state of the art and recent developments. Weld World 58:729–741. https://doi.org/10.1007/s40194-014-0155-610.1007/s40194-014-0155-6 ↗
20. Rodrigues TA, Duarte V, Avila JA, Santos TG, Miranda R, Oliveira J (2019) Wire and arc additive manufacturing of HSLA steel: effect of thermal cycles on microstructure and mechanical properties. Addit Manuf 27:440–450. https://doi.org/10.1016/j.addma.2019.03.02910.1016/j.addma.2019.03.029 ↗
21. Zhang Y, Chen Y, Li P, Male AT (2003) Weld deposition-based rapid prototyping: a preliminary study. J Mater Process Technol 135(2–3):347–357. https://doi.org/10.1016/S0924-0136(02)00867-110.1016/S0924-0136(02)00867-1 ↗
22. Nogi K, Ogino K, McLean A, Miller W (1986) The temperature coefficient of the surface tension of pure liquid metals. Metall Trans B 17:163–170. https://doi.org/10.1007/BF0267082910.1007/BF02670829 ↗
23. Geng H, Li J, Xiong J, Lin X, Huang D, Zhang F (2018) Formation and improvement of surface waviness for additive manufacturing 5A06 aluminium alloy component with GTAW system. Rapid Prototyp J 24(2):342–350. https://doi.org/10.1108/RPJ-04-2016-006410.1108/RPJ-04-2016-0064 ↗
24. Schaeffler AL (1949) Constitution diagram for stainless steel weld metal. Metal Progress 56(11):680
25. Lervåg M, Sørensen C, Robertstad A et al (2020) Additive manufacturing with superduplex stainless steel wire by cmt process. Metals 10(2):272. https://doi.org/10.3390/met1002027210.3390/met10020272 ↗
26. Kromm A, Kannengiesser T, Altenkirch J, Gibmeier (2011) Residual stresses in multilayer welds with different martensitic transformation temperatures analyzed by high-energy synchrotron diffraction. Mater Sci Forum, Trans Tech Publ 681: 37–42. https://doi.org/10.4028/www.scientific.net/MSF.681.3710.4028/www.scientific.net/MSF.681.37 ↗
27. Shankar V, Gill T, Mannan S, Sundaresan S (2003) Solidification cracking in austenitic stainless steel welds. Sadhana 28:359–382. https://doi.org/10.1007/BF0270643810.1007/BF02706438 ↗
28. David S, Vitek J (1989) Correlation between solidification parameters and weld microstructures. Int Mater Rev 34(1):213–245. https://doi.org/10.1179/imr.1989.34.1.21310.1179/imr.1989.34.1.213 ↗
29. Akhtar M, Khajuria A, Sahu JK et al (2018) Phase transformations and numerical modelling in simulated HAZ of nanostructured P91B steel for high temperature applications. Appl Nanosci 8:1669–1685. https://doi.org/10.1007/s13204-018-0854-110.1007/s13204-018-0854-1 ↗
30. Chae H, Huang E-W, Woo W et al (2021) Unravelling thermal history during additive manufacturing of martensitic stainless steel. J Alloys Compd 857:157555. https://doi.org/10.1016/j.jallcom.2020.15755510.1016/j.jallcom.2020.157555 ↗
31. Ge J, Lin J, Fu H, Lei Y, Xiao R (2018) A spatial periodicity of microstructural evolution and anti-indentation properties of wire-arc additive manufacturing 2Cr13 thin-wall part. Mater Des 160:218–228. https://doi.org/10.1016/j.matdes.2018.09.02110.1016/j.matdes.2018.09.021 ↗
32. Khajuria A, Kumar R, Bedi R (2019) Effect of boron addition on creep strain during impression creep of P91 steel. J Mater Eng Perform 28:4128–4142. https://doi.org/10.1007/s11665-019-04167-z10.1007/s11665-019-04167-z ↗
33. Nakada N, Tsuchiyama T, Takaki S, Ponge D, Raabe D (2013) Transition from diffusive to displacive austenite reversion in low-alloy steel. ISIJ Int 53(12):2275–2277. https://doi.org/10.2355/isijinternational.53.227510.2355/isijinternational.53.2275 ↗
34. Dong B, Cai X, Xia Y, Lin S, Fan C, Chen F (2021) Effects of interlayer temperature on the microstructures of wire arc additive manufactured Al–Zn–Mg–Cu alloy: insights into texture responses and dynamic precipitation behaviors. Addit Manuf 48:102453. https://doi.org/10.1016/j.addma.2021.10245310.1016/j.addma.2021.102453 ↗
35. Khajuria A, Akhtar M, Bedi R (2022) Boron addition to AISI A213/P91 steel: preliminary investigation on microstructural evolution and microhardness at simulated heat-affected zone. Mater Werkst 53(10):1167–1183. https://doi.org/10.1002/mawe.20210015210.1002/mawe.202100152 ↗
36. Brandl D, Lukas M, Stockinger M, Ploberger S, Ressel G (2019) Evidence of austenite memory in PH 15–5 and assessment of its formation mechanism. Mater Des 176:107841. https://doi.org/10.1016/j.matdes.2019.10784110.1016/j.matdes.2019.107841 ↗
37. Kajiwara S (1999) Characteristic features of shape memory effect and related transformation behavior in Fe-based alloys. Mater Sci Eng A 273:67–88. https://doi.org/10.1016/S0921-5093(99)00290-710.1016/S0921-5093(99)00290-7 ↗
38. Kundu A, Field DP (2016) Influence of plastic deformation heterogeneity on development of geometrically necessary dislocation density in dual phase steel. Mater Sci Eng A 667:435–443. https://doi.org/10.1016/j.msea.2016.05.02210.1016/j.msea.2016.05.022 ↗
39. Hidalgo J, Santofimia MJ (2016) Effect of prior austenite grain size refinement by thermal cycling on the microstructural features of as-quenched lath martensite. Metall Mater Trans A 47:5288–5301. https://doi.org/10.1007/s11661-016-3525-410.1007/s11661-016-3525-4 ↗
40. Christien F, Telling M, Knight K (2013) Neutron diffraction in situ monitoring of the dislocation density during martensitic transformation in a stainless steel. Scr Mater 68(7):506–509. https://doi.org/10.1016/j.scriptamat.2012.11.03110.1016/j.scriptamat.2012.11.031 ↗
41. Khajuria A, Bedi R, Kumar R (2019) Investigation of impression creep deformation behavior of boron-modified P91 steel by high-end characterization techniques. Manufacturing engineering, lecture notes on multidisciplinary industrial engineering. Singapore: Springer, pp 137–150. https://doi.org/10.1007/978-981-13-6287-3_1010.1007/978-981-13-6287-3_10 ↗
42. Hirth JP (1972) The influence of grain boundaries on mechanical properties. Metall Trans 3(12):3047–3067. https://doi.org/10.1007/BF0266131210.1007/BF02661312 ↗
43. Shirazi H, Miyamoto G, Nedjad SH, Chiba T, Ahmadabadi MN, Furuhara T (2018) Microstructure evolution during austenite reversion in Fe-Ni martensitic alloys. Acta Mater 144:269–280. https://doi.org/10.1016/j.actamat.2017.10.06810.1016/j.actamat.2017.10.068 ↗
44. Yu X, Babu SS, Lippold JC, Terasaki H, Komizo Y-i (2012) In-situ observations of martensitic transformation in blast-resistant steel. Metall Mater Trans A 43:1538–1546. https://doi.org/10.1007/s11661-011-0746-410.1007/s11661-011-0746-4 ↗
45. Prawoto Y, Jasmawati N, Sumeru K (2012) Effect of prior austenite grain size on the morphology and mechanical properties of martensite in medium carbon steel. J Mater Sci Technol 28(5):461–466. https://doi.org/10.1016/S1005-0302(12)60083-810.1016/S1005-0302(12)60083-8 ↗
46. Brofman PJ, Ansell GSJMTA (1983) On the effect of fine grain size on the Ms temperature in Fe-27Ni-0.025C alloys. Metall Trans A 14:1929–1931. https://doi.org/10.1007/BF0264556510.1007/BF02645565 ↗
47. Song K, Lin Z, Fa Y et al (2023) Microstructure and mechanical properties of high-strength, low-alloy steel thin-wall fabricated with wire and arc additive manufacturing. Metals 13(4):764. https://doi.org/10.3390/met1304076410.3390/met13040764 ↗
48. Yang HS, Bhadeshia HJSM (2009) Austenite grain size and the martensite-start temperature. Scr Mater 60(7):493–495. https://doi.org/10.1016/j.scriptamat.2008.11.04310.1016/j.scriptamat.2008.11.043 ↗
49. Gao Q, Wang C, Qu F, Wang Y, Qiao Z (2014) Martensite transformation kinetics in 9Cr-1.7 W-0.4 Mo–Co ferritic steel. J Alloys Compd 610:322–330. https://doi.org/10.1016/j.jallcom.2014.05.06010.1016/j.jallcom.2014.05.060 ↗
50. Park J-Y, Park Y-S (2007) The effects of heat-treatment parameters on corrosion resistance and phase transformations of 14Cr–3Mo martensitic stainless steel. Mater Sci Eng A 449:1131–1134. https://doi.org/10.1016/j.msea.2006.03.13410.1016/j.msea.2006.03.134 ↗
51. Souza SDSD, Moreira PS, Faria GLD (2020) Austenitizing temperature and cooling rate effects on the martensitic transformation in a microalloyed-steel. Mater Res. https://doi.org/10.1590/1980-5373-MR-2019-057010.1590/1980-5373-MR-2019-0570 ↗