Mechanical, corrosion, and tribocorrosion behavior of biomedical ZrO2 ceramic coatings prepared by thermal oxidation
Source abstract
Abstract
For the simultaneous improvement of mechanical, corrosion, and tribo-corrosion properties of Zr–2.5Nb alloy, an adherent black coating was deposited on the Zr–2.5Nb substrate by thermal oxidation in air at different temperatures and times to use in biomedical applications such as knee joints and orthopedic/dental replacements. According to obtained results, the long-term corrosion and tribo-corrosion resistance, and frictional properties in the phosphate-buffered saline solution improved significantly by oxidization at 523 °C for 4 h compared to the bare substrate. XRD patterns and Raman spectra revealed the formation of monoclinic and tetragonal ZrO2, as well as Nb2O5 phases in the black coating. According to microstructural studies, high adherence between the compact oxide layer and substrate decreased due to the formation of micro-cracks in the coating at a high operating temperature of 700 °C.
Source: expertdata · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: Orthopaedic implants and arthroplasty · Advanced materials and composites · Nuclear Materials and Properties
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (56)
Show source-provided references
1. Kozakiewicz M, Gmyrek T, Zajdel R, Konieczny B (2021) Custom-made zirconium dioxide implants for craniofacial bone reconstruction. Materials (Basel) 14:1–20. https://doi.org/10.3390/ma1404084010.3390/ma14040840 ↗
2. Xiang S, Zhao Y, Li Z et al (2019) Clinical outcomes of ceramic femoral prosthesis in total knee arthroplasty: a systematic review 11 medical and health sciences 1103 clinical sciences. J Orthop Surg Res 14:1–10. https://doi.org/10.1186/s13018-019-1090-410.1186/s13018-019-1090-4 ↗
3. Ji HM, Ha YC, Baek JH, Ko YB (2015) Advantage of minimal anterior knee pain and long-term survivorship of cemented single radius posterior-stabilized total knee arthroplasty without patella resurfacing. Clin Orthop Surg 7:54–61. https://doi.org/10.4055/CIOS.2015.7.1.5410.4055/CIOS.2015.7.1.54 ↗
4. Bordini B, Ancarani C, Fitch DA (2016) Long-term survivorship of a medial-pivot total knee system compared with other cemented designs in an arthroplasty registry. J Orthop Surg Res 11:44. https://doi.org/10.1186/S13018-016-0388-810.1186/S13018-016-0388-8 ↗
5. Patil NA, Kandasubramanian B (2020) Biological and mechanical enhancement of zirconium dioxide for medical applications. Ceram Int 46:4041–4057. https://doi.org/10.1016/j.ceramint.2019.10.22010.1016/j.ceramint.2019.10.220 ↗
6. Kunrath MF, Gupta S, Lorusso F et al (2021) Oral tissue interactions and cellular response to zirconia implant-prosthetic components: a critical review. Materials (Basel) 14:1–24. https://doi.org/10.3390/ma1411282510.3390/ma14112825 ↗
7. Ispas A, Iosif L, Murariu- Măgureanu C, Craciun A (2021) Zirconia in dental medicine : a brief overview of its properties and processing techniques. Hum Vet Med Cluj-Napoca 13:33–39
8. Wu J, Lu P, Dong L et al (2020) Combination of plasma electrolytic oxidation and pulsed laser deposition for preparation of corrosion-resisting composite film on zirconium alloys. Mater Lett 262:127080. https://doi.org/10.1016/j.matlet.2019.12708010.1016/j.matlet.2019.127080 ↗
9. Zhu Y, Liu K, Deng J, Ye J, Ai F, Ouyang H, Tianlong W, Jia J, Cheng Xigao, Wang X (2019) 3D printed zirconia ceramic hip joint with precise structure and broad-spectrum antibacterial properties. Int J Nanomed 14:5977–5987. https://doi.org/10.2147/IJN.S20245710.2147/IJN.S202457 ↗
10. Kunčická L, Kocich R, Lowe TC (2017) Advances in metals and alloys for joint replacement. Prog Mater Sci 88:232–280. https://doi.org/10.1016/j.pmatsci.2017.04.00210.1016/j.pmatsci.2017.04.002 ↗
11. Farhan Zaludin MA, Zahid Jamal ZA, Derman MN, Kasmuin MZ (2019) Corrosion analysis of hydroxyapatite coated magnesium in simulated body fluid (SBF), phosphate buffered saline (PBS), and ringer’s solution. Mater Today Proc 16:1686–1691. https://doi.org/10.1016/j.matpr.2019.06.03710.1016/j.matpr.2019.06.037 ↗
12. Afzal A (2014) Implantable zirconia bioceramics for bone repair and replacement: a chronological review. Mater Express 4:1–12. https://doi.org/10.1166/MEX.2014.114810.1166/MEX.2014.1148 ↗
13. Fook P, Riemer O (2019) Characterization of zirconia-based ceramics after microgrinding. J Micro Nano-Manuf 7:1–5. https://doi.org/10.1115/1.404369310.1115/1.4043693 ↗
14. Malinovschi V, Marin A, Negrea D, Andrei V, Coaca E (2017) Tetragonal ZrO2 phase stabilization in coating layers prepared on Zr–2.5%Nb alloy during plasma electrolytic oxidation in sodium aluminate electrolytes. Mater Res Express 4(9):095702. https://doi.org/10.1088/2053-1591/aa87c910.1088/2053-1591/aa87c9 ↗
15. Tsukamoto R, Pezzotti G, Ogino M et al (2006) Zirconia Knee Wear and Raman Spectroscopy Studies Compares 3.5-Mrad and 7-Mrad UHMWPE Inserts. Key Eng Mater 309–311:1285–1288. https://doi.org/10.4028/www.scientific.net/kem.309-311.128510.4028/www.scientific.net/kem.309-311.1285 ↗
16. Ling Y, Li Q, Zheng H et al (2021) Optimisation on the stability of CaO-doped partially stabilised zirconia by microwave heating. Ceram Int 47:8067–8074. https://doi.org/10.1016/j.ceramint.2020.11.16110.1016/j.ceramint.2020.11.161 ↗
17. Huang W, Qiu H, Zhang Y et al (2022) Microstructure and phase transformation behavior of Al2O3–ZrO2 under microwave sintering. Ceram Int. https://doi.org/10.1016/J.CERAMINT.2022.09.37610.1016/J.CERAMINT.2022.09.376 ↗
18. Amat NF, Muchtar A, Amril MS et al (2019) Effect of sintering temperature on the aging resistance and mechanical properties of monolithic zirconia. J Mater Res Technol 8:1092–1101. https://doi.org/10.1016/J.JMRT.2018.07.01710.1016/J.JMRT.2018.07.017 ↗
19. Ezzet KA, Hermida JC, Colwell CW, D’Lima DD (2004) Oxidized zirconium femoral components reduce polyethylene wear in a knee wear simulator. Clin Orthop Relat Res 428:120–124. https://doi.org/10.1097/01.BLO.0000148576.70780.1310.1097/01.BLO.0000148576.70780.13 ↗
20. Gautam A, Gautam C, Mishra M et al (2021) Synthesis, structural, mechanical, and biological properties of Hap–ZrO2–hBN biocomposites for bone regeneration applications. Ceram Int 47:30203–30220. https://doi.org/10.1016/j.ceramint.2021.07.20010.1016/j.ceramint.2021.07.200 ↗
21. Zhou FY, Wang BL, Qiu KJ et al (2012) Microstructure, corrosion behavior and cytotoxicity of Zr–Nb alloys for biomedical application. Mater Sci Eng C 32:851–857. https://doi.org/10.1016/j.msec.2012.02.00210.1016/j.msec.2012.02.002 ↗
22. Ries MD (2006) Oxidized zirconium in total joint arthroplasty. Semin Arthroplast JSES 17:161–164. https://doi.org/10.1053/j.sart.2006.09.01110.1053/j.sart.2006.09.011 ↗
23. Heilig ML (1994) United states patent office. ACM SIGGRAPH Comput Graph 28:131–134. https://doi.org/10.1145/178951.17897210.1145/178951.178972 ↗
24. Hobbs LW, Rosen VB, Mangin SP et al (2005) Oxidation microstructures and interfaces in the oxidized zirconium knee. Int J Appl Ceram Technol 2:221–246. https://doi.org/10.1111/j.1744-7402.2005.02025.x10.1111/j.1744-7402.2005.02025.x ↗
25. Sandhyarani M, Ashfaq M, Arunnellaiappan T et al (2015) Effect of electrical parameters on morphology and in-vitro corrosion resistance of plasma electrolytic oxidized films formed on zirconium. Surf Coat Technol 269:286–294. https://doi.org/10.1016/J.SURFCOAT.2015.03.00110.1016/J.SURFCOAT.2015.03.001 ↗
26. Borik MA, Bredikhin SI, Bublik VT et al (2017) The impact of structural changes in ZrO2–Y2O3 solid solution crystals grown by directional crystallization of the melt on their transport characteristics. Mater Lett 205:186–189. https://doi.org/10.1016/j.matlet.2017.06.05910.1016/j.matlet.2017.06.059 ↗
27. Wang X, Wu G, Zhou B, Shen J (2012) Improvement on laser-induced damage threshold of sol-gel ZrO2 coatings by crystal structure tuning. Opt Express 20:186–189. https://doi.org/10.1364/oe.20.02448210.1364/oe.20.024482 ↗
28. Arantes TM, Mambrini GP, Stroppa DG et al (2010) Stable colloidal suspensions of nanostructured zirconium oxide synthesized by hydrothermal process. J Nanoparticle Res 12:3105–3110. https://doi.org/10.1007/s11051-010-9906-510.1007/s11051-010-9906-5 ↗
29. Bhaskar S, Awin EW, Kumar KCH et al (2020) Design of nanoscaled heterojunctions in precursor-derived t-ZrO2/SiOC(N) nanocomposites: Transgressing the boundaries of catalytic activity from UV to visible light. Sci Rep 10:1–13. https://doi.org/10.1038/s41598-019-57394-810.1038/s41598-019-57394-8 ↗
30. Cao D, Cai W, Tao W et al (2017) Lactic acid production from glucose over a novel Nb2O5 nanorod catalyst. Catal Lett 147:926–933. https://doi.org/10.1007/s10562-017-1988-610.1007/s10562-017-1988-6 ↗
31. Hoomehr B, Raeissi K, Ashrafizadeh F et al (2021) Electrophoretic deposition of bioactive glass/zirconia core-shell nanoparticles on Ti6Al4V substrate. Ceram Int 47:34959–34969. https://doi.org/10.1016/j.ceramint.2021.09.03710.1016/j.ceramint.2021.09.037 ↗
32. Hunter G, Jones WM, Spector M (2005) Oxidized zirconium. Total Knee Arthroplast Guid Get Better Perform. https://doi.org/10.1007/3-540-27658-0_5910.1007/3-540-27658-0_59 ↗
33. Sourani F, Enayati MH, Taghipour M (2021) High-Temperature Oxidation and Wear Behavior of (Fe, Cr)Al Intermetallic Compound and (Fe, Cr)Al-Al2O3 Nanocomposites. J Mater Eng Perform 30:34959–34969. https://doi.org/10.1007/s11665-021-05710-710.1007/s11665-021-05710-7 ↗
34. Koneska Z, Manojlović R, Stoevska-Gogovska D (2017) Air-thermal oxidation of zirconium. J Eng Process Manag 1:81–85. https://doi.org/10.7251/jepm1709081k10.7251/jepm1709081k ↗
35. Nakonieczny DS, Sambok A, Antonowicz M, Basiaga M, Paszenda ZK, Krawczyk C, Ziębowicz B, Lemcke H, Kałużyński Piotr (2019) Ageing of zirconia dedicated to dental prostheses for bruxers part 2: influence of heat treatment for surface morphology, phase composition and mechanical properties. Rev Adv Mat Sci 58(1):218–225. https://doi.org/10.1515/rams-2019-002710.1515/rams-2019-0027 ↗
36. Cao C, Ford D, Bishnoi S et al (2013) Detection of surface carbon and hydrocarbons in hot spot regions of niobium superconducting rf cavities by Raman spectroscopy. Phys Rev Spec Top Accel Beams. https://doi.org/10.1103/PhysRevSTAB.16.06470110.1103/PhysRevSTAB.16.064701 ↗
37. Bressan JD, Tramontin A, Rosa C (2005) Modeling of nanoindentation of bulk and thin film by finite element method. Wear 258:115–122. https://doi.org/10.1016/J.WEAR.2004.05.02110.1016/J.WEAR.2004.05.021 ↗
38. Yoda I, Koseki H, Tomita M et al (2014) Effect of surface roughness of biomaterials on staphylococcus epidermidis adhesion. BMC Microbiol 14:1–7. https://doi.org/10.1186/s12866-014-0234-210.1186/s12866-014-0234-2 ↗
39. Abbass SJ, Abed RI (2021) Mechanical analysis of hip & knee implants regarding different activities conditions and different materials. Mater Today Proc 42:2193–2201. https://doi.org/10.1016/j.matpr.2020.12.30410.1016/j.matpr.2020.12.304 ↗
40. Heyse TJ, Haas SB, Efe T (2012) The use of oxidized zirconium alloy in knee arthroplasty. Exp Rev Med Devices 9:409–421. https://doi.org/10.1586/erd.12.3010.1586/erd.12.30 ↗
41. Rieker CB (2004) Is the OXINIUM technology a useful technology in total joint arthroplasty? Bioceram Jt Arthroplast. https://doi.org/10.1007/978-3-7985-1968-8_1810.1007/978-3-7985-1968-8_18 ↗
42. Qin W, Nam C, Li HL, Szpunar JA (2007) Tetragonal phase stability in ZrO2 film formed on zirconium alloys and its effects on corrosion resistance. Acta Mater 55:112–117. https://doi.org/10.1016/j.actamat.2006.10.03010.1016/j.actamat.2006.10.030 ↗
43. Daniel Barros M, Hotza D, Janssen R (2021) Dopant diffusion at the interface of TiO2-MnO-doped alumina/alumina layers in sintered laminates. Int J Ceram Eng Sci 3:105–112. https://doi.org/10.1002/ces2.1009010.1002/ces2.10090 ↗
44. Sato H, Yamada K, Pezzotti G et al (2008) Mechanical properties of dental zirconia ceramics changed with sandblasting and heat treatment. Dent Mater J 27:408–414. https://doi.org/10.4012/DMJ.27.40810.4012/DMJ.27.408 ↗
45. Ghafaripoor M, Raeissi K, Santamaria M, Hakimizad A (2018) Surface & Coatings Technology The corrosion and tribocorrosion resistance of PEO composite coatings containing α-Al2O3 particles on 7075 Al alloy. Surf Coat Technol 349:470–479. https://doi.org/10.1016/j.surfcoat.2018.06.02710.1016/j.surfcoat.2018.06.027 ↗
46. Akbari E, Di Franco F, Ceraolo P et al (2018) Electrochemically-induced TiO2 incorporation for enhancing corrosion and tribocorrosion resistance of PEO coating on 7075 Al alloy. Corros Sci 143:314–328. https://doi.org/10.1016/j.corsci.2018.08.03710.1016/j.corsci.2018.08.037 ↗
47. Malayoğlu U, Tekin KC, Malayoğlu U, Belevi M (2020) Mechanical and electrochemical properties of PEO coatings on zirconium alloy. Surf Eng 36:800–808. https://doi.org/10.1080/02670844.2019.170623310.1080/02670844.2019.1706233 ↗
48. Zhang C, Wang W, Xing W, Liu L (2020) Understanding on toughening mechanism of bioinspired bulk metallic glassy composites by thermal spray additive manufacturing. Scr Mater 177:112–117. https://doi.org/10.1016/j.scriptamat.2019.10.01710.1016/j.scriptamat.2019.10.017 ↗
49. Malinovschi V, Marin A, Negrea D, Andrei V, Coaca E (2017) Tetragonal ZrO2 phase stabilization in coating layers prepared on Zr–2.5%Nb alloy during plasma electrolytic oxidation in sodium aluminate electrolytes. Mater Res Express 4(9):095702. https://doi.org/10.1088/2053-1591/aa87c910.1088/2053-1591/aa87c9 ↗
50. Shan L, Wang Y, Li J et al (2013) Tribological behaviours of PVD TiN and TiCN coatings in artificial seawater. Surf Coat Technol 226:40–50. https://doi.org/10.1016/j.surfcoat.2013.03.03410.1016/j.surfcoat.2013.03.034 ↗
51. Sowa M, Simka W (2018) Effect of DC plasma electrolytic oxidation on surface characteristics and corrosion resistance of zirconium. Materials (Basel) 11:9–12. https://doi.org/10.3390/ma1105072310.3390/ma11050723 ↗
52. Zhang Y, Chen F, Zhang Y, Du C (2020) 1Influence of graphene oxide additive on the tribological and electrochemical corrosion properties of a PEO coating prepared on AZ31 magnesium alloy. Tribol Int 146:106135. https://doi.org/10.1016/J.TRIBOINT.2019.10613510.1016/J.TRIBOINT.2019.106135 ↗
53. Kaliaraj GS, Vishwakarma V, Alagarsamy K, Kamalan Kirubaharan AM (2018) Biological and corrosion behavior of m-ZrO2 and t-ZrO2 coated 316L SS for potential biomedical applications. Ceram Int 44:116–122. https://doi.org/10.1016/j.ceramint.2018.05.10310.1016/j.ceramint.2018.05.103 ↗
54. Hoomehr B, Raeissi K, Ashrafizadeh F et al (2022) Corrosion performance and biological properties of electrophoretically deposited bioactive glass-zirconia core-shell composite coating on Ti6Al4V substrate. Surf Coat Technol 434:128209. https://doi.org/10.1016/j.surfcoat.2022.12820910.1016/j.surfcoat.2022.128209 ↗
55. Chen Y, Nie X, Northwood DO (2010) Investigation of plasma electrolytic oxidation (PEO) coatings on a Zr–2.5Nb alloy using high temperature/pressure autoclave and tribological tests. Surf Coat Technol 205:1774–1782. https://doi.org/10.1016/j.surfcoat.2010.08.03810.1016/j.surfcoat.2010.08.038 ↗
56. Hussein RO, Northwood DO, Su JF, Nie X (2013) A study of the interactive effects of hybrid current modes on the tribological properties of a PEO (plasma electrolytic oxidation) coated AM60B Mg-alloy. Surf Coatings Technol 215:421–430. https://doi.org/10.1016/J.SURFCOAT.2012.08.08210.1016/J.SURFCOAT.2012.08.082 ↗