Effect of electromagnetic coupling treatment on the residual stress relief and mechanical properties of 7050 aluminum alloy

Due to the machining-induced residual stress while processing, the machining distortion of thin-walled 7050 aluminum alloy parts occurs easily, which greatly affects the pass rate of the products. Herein, electromagnetic coupling treatment (EMCT) was proposed to relieve the residual stress of 7050 aluminum alloy. It was found that EMCT had a significant effect on residual stress relief (13.3–89.7%). The energy input by EMCT promoted the movement of dislocation, resulting in the uniform distribution of microplastic strain, the release of stored elastic strain energy, and the residual stress relief, ultimately. A numerical simulation method to visualize the evolution of the electromagnetic field, the stress, and the strain in the materials was proposed to explain the causes of microplastic strain. Specimen #5 with the optimal EMCT processing parameter (1.5 T, 1.5 V) was considered to be the most effective for both residual stress relief and mechanical property enhancement, in which the residual stress decreased by 85.1% and the tensile strength increased by 8.3%. In this paper, it is proposed that EMCT can be used as an effective method to reduce the residual stress of 7050 aluminum alloy. Moreover, it has certain technical reference value for the study of residual stress relief of other thin-walled part materials.