journal article·2024-03

Influence of HVOF spraying parameters on microstructure and mechanical properties of FeCrMnCoNi high-entropy coatings (HECs)

Payank Patel, Venkata Naga Vamsi Munagala, Navid Sharifi, Amit Roy, Sima A. Alidokht, Maya Harfouche, Mary Makowiec, Pantcho Stoyanov, Richard R. Chromik, Christian Moreau

Journal of Materials Science· Volume 59· Issue 10
Publisher page

Abstract

No abstract is available for this record. The assistant can identify its topic from the title, but cannot infer the study’s results.

Source: Not provided · Quality: missing

Research context

OpenAlex topics: High-Temperature Coating Behaviors · High Entropy Alloys Studies · Advanced materials and composites

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (93)

Show source-provided references
1. Ritchie RO (2011) The conflicts between strength and toughness. Nat Mater 10:817–82210.1038/nmat3115 ↗
2. Meghwal A, Anupam A, Murty BS, Berndt CC, Kottada RS, Ang ASM (2020) Thermal spray high-entropy alloy coatings: a review. Springer, New York10.1007/s11666-020-01047-0 ↗
3. Li J, Huang Y, Meng X, Xie Y (2019) A review on high entropy alloys coatings: fabrication processes and property assessment. Adv Eng Mater 21:1–2710.1002/adem.201900343 ↗
4. Cantor B, Chang ITH, Knight P, Vincent AJB (2004) Microstructural development in equiatomic multicomponent alloys. Mater Sci Eng A 375:213–21810.1016/j.msea.2003.10.257 ↗
5. Yeh J, Chen S, Lin S, Gan J, Chin T, Shun T, Tsau C, Chang S (2004) Nanostructured high-entropy alloys with multiple principal elements: novel alloy design concepts and outcomes. Adv Eng Mater 6:299–30310.1002/adem.200300567 ↗
6. Gao MC, Yeh JW, Liaw PK, Zhang Y (eds) (2016) High-entropy alloys: fundamentals and applications. Springer, Cham
7. Wall MT, Pantawane MV, Joshi S, Gantz F, Ley NA, Mayer R, Spires A, Young ML, Dahotre N (2020) Laser-coated CoFeNiCrAlTi high entropy alloy onto a H13 steel die head. Surf Coat Technol 387:12547310.1016/j.surfcoat.2020.125473 ↗
8. Ang ASM, Berndt CC, Sesso ML, Anupam A, Kottada RS, Murty BS (2015) Plasma-sprayed high entropy alloys: microstructure and properties of AlCoCrFeNi and MnCoCrFeNi. Metall Mater Trans A 46:791–80010.1007/s11661-014-2644-z ↗
9. Liu CM, Wang HM, Zhang SQ, Tang HB, Zhang AL (2014) Microstructure and oxidation behavior of new refractory high entropy alloys. J Alloys Compd 583:162–16910.1016/j.jallcom.2013.08.102 ↗
10. Nong ZS, Lei YN, Zhu JC (2018) Wear and oxidation resistances of AlCrFeNiTi-based high entropy alloys. Intermetallics 101:144–15110.1016/j.intermet.2018.07.017 ↗
11. Shi P, Yu Y, Xiong N, Liu M, Qiao Z, Yi G, Yao Q, Zhao G, Xie E, Wang Q (2020) Microstructure and tribological behavior of a novel atmospheric plasma sprayed AlCoCrFeNi high entropy alloy matrix self-lubricating composite coatings. Tribol Int 151:10647010.1016/j.triboint.2020.106470 ↗
12. Qiu X (2018) Microstructure, hardness and corrosion resistance of Al2CoCrCuFeNiTix high-entropy alloy coatings prepared by rapid solidification. J Alloys Compd 735:359–36410.1016/j.jallcom.2017.11.158 ↗
13. Zhang Y, Zhang B, Li K, Zhao G-L, Guo SM (2018) Electromagnetic interference shielding effectiveness of high entropy AlCoCrFeNi alloy powder laden composites. J Alloys Compd 734:220–22810.1016/j.jallcom.2017.11.044 ↗
14. Jin G, Cai Z, Guan Y, Cui X, Liu Z, Li Y (2018) Institute of surface/interface science and technology. Key Laboratory of College of Material Science and Chemical Engineering, Harbin
15. Chen L, Bobzin K, Zhou Z, Zhao L, Öte M, Königstein T, Tan Z, He D (2019) Wear behavior of HVOF-sprayed Al0.6TiCrFeCoNi high entropy alloy coatings at different temperatures. Surf Coat Technol 358:215–22210.1016/j.surfcoat.2018.11.052 ↗
16. Xiao JK, Tan H, Wu YQ, Chen J, Zhang C (2020) Microstructure and wear behavior of FeCoNiCrMn high entropy alloy coating deposited by plasma spraying. Surf Coat Technol 385:12543010.1016/j.surfcoat.2020.125430 ↗
17. Yang P, Liu Y, Zhao X, Cheng J, Li H (2016) Electromagnetic wave absorption properties of mechanically alloyed FeCoNiCrAl high entropy alloy powders. Adv Powder Technol 27:1128–113310.1016/j.apt.2016.03.023 ↗
18. Berndt CC, Hasan F, Tietz U, Schmitz KP (2014) A review of hydroxyapatite coatings manufactured by thermal spray. Adv Calcium Phosphate Biomater. Springer, Cham, pp 267–32910.1007/978-3-642-53980-0_9 ↗
19. Alagarsamy K, Fortier A, Komarasamy M, Kumar N, Mohammad A, Banerjee S, Han H-C, Mishra RS (2016) Mechanical properties of high entropy alloy al 0.1 cocrfeni for peripheral vascular stent application. Cardiovasc Eng Technol 7:448–45410.1007/s13239-016-0286-6 ↗
20. Popescu G, Ghiban B, Popescu CA, Rosu L, Trusca R, Carcea I, Soare V, Dumitrescu D, Constantin I, Olaru MT (2018) New TiZrNbTaFe high entropy alloy used for medical applications. SIOP Conf Ser Mater Sci Eng 400:22049
21. Tian L, Feng Z, Xiong W (2018) Microstructure, microhardness, and wear resistance of AlCoCrFeNiTi/Ni60 coating by plasma spraying. Coatings 8(3):11210.3390/coatings8030112 ↗
22. Löbel M, Lindner T, Mehner T, Lampke T (2017) Microstructure and wear resistance of AlCoCrFeNiTi high-entropy alloy coatings produced by HVOF. Coatings 7:14410.3390/coatings7090144 ↗
23. Tsai M-H, Yeh J-W (2014) High-entropy alloys: a critical review. Mater Res Lett 2:107–12310.1080/21663831.2014.912690 ↗
24. Tsai MH, Yeh JW (2014) High-entropy alloys: a critical review. Mater Res Lett 2(3):107–12310.1080/21663831.2014.912690 ↗
25. Li Z, Tasan CC, Springer H, Gault B, Raabe D (2017) Interstitial atoms enable joint twinning and transformation induced plasticity in strong and ductile high-entropy alloys. Sci Rep 7:4070410.1038/srep40704 ↗
26. Deng Y, Tasan CC, Pradeep KG, Springer H, Kostka A, Raabe D (2015) Design of a twinning-induced plasticity high entropy alloy. Acta Mater 94:124–13310.1016/j.actamat.2015.04.014 ↗
27. Schuh B, Mendez-Martin F, Völker B, George EP, Clemens H, Pippan R, Hohenwarter A (2015) Mechanical properties, microstructure and thermal stability of a nanocrystalline CoCrFeMnNi high-entropy alloy after severe plastic deformation. Acta Mater 96:258–26810.1016/j.actamat.2015.06.025 ↗
28. Zhang Z, Mao MM, Wang J, Gludovatz B, Zhang Z, Mao SX, George EP, Yu Q, Ritchie RO (2015) Nanoscale origins of the damage tolerance of the high-entropy alloy CrMnFeCoNi. Nat Commun 6:1–610.1038/ncomms10143 ↗
29. Zhu ZG, Nguyen QB, Ng FL, An XH, Liao XZ, Liaw PK, Nai SML, Wei J (2018) Hierarchical microstructure and strengthening mechanisms of a CoCrFeNiMn high entropy alloy additively manufactured by selective laser melting. Scr Mater 154:20–2410.1016/j.scriptamat.2018.05.015 ↗
30. Sun SJ, Tian YZ, Lin HR, Dong XG, Wang YH, Zhang ZJ, Zhang ZF (2017) Enhanced strength and ductility of bulk CoCrFeMnNi high entropy alloy having fully recrystallized ultrafine-grained structure. Mater Des 133:122–12710.1016/j.matdes.2017.07.054 ↗
31. Tsai K-Y, Tsai M-H, Yeh J-W (2013) Sluggish diffusion in Co–Cr–Fe–Mn–Ni high-entropy alloys. Acta Mater 61:4887–489710.1016/j.actamat.2013.04.058 ↗
32. Bloomfield ME, Christofidou KA, Monni F, Yang Q, Hang M, Jones NG (2021) The influence of Fe variations on the phase stability of CrMnFexCoNi alloys following long-duration exposures at intermediate temperatures. Intermetallics 131:10710810.1016/j.intermet.2021.107108 ↗
33. Christofidou KA, Pickering EJ, Orsatti P, Mignanelli PM, Slater TJA, Stone HJ, Jones NG (2018) On the influence of Mn on the phase stability of the CrMnxFeCoNi high entropy alloys. Intermetallics 92:84–9210.1016/j.intermet.2017.09.011 ↗
34. Koppoju S, Konduri SP, Chalavadi P, Bonta SR, Mantripragada R (2020) Effect of Ni on microstructure and mechanical properties of CrMnFeCoNi high entropy alloy. Trans Indian Inst Met 73:853–86210.1007/s12666-019-01838-2 ↗
35. Li H, Li J, Yan C, Zhang X, Xiong D (2020) Microstructure and tribological properties of plasma-sprayed Al0.2Co1.5CrFeNi1.5Ti-Ag composite coating from 25 to 750 C. J Mater Eng Perform 29:1640–164910.1007/s11665-020-04700-5 ↗
36. Tian LH, Xiong W, Liu C, Lu S, Fu M (2016) Microstructure and wear behavior of atmospheric plasma-sprayed AlCoCrFeNiTi high-entropy alloy coating. J Mater Eng Perform 25:5513–552110.1007/s11665-016-2396-6 ↗
37. Patel P, Alidokht SA, Sharifi N, Roy A, Harrington K, Stoyanov P, Chromik RR, Moreau C (2022) Microstructural and tribological behavior of thermal spray CrMnFeCoNi High entropy alloy coatings. J Thermal Spray Technol 31:1285–130110.1007/s11666-022-01350-y ↗
38. Li T, Liu Y, Liu B, Guo W, Xu L (2017) Microstructure and wear behavior of FeCoCrNiMo0.2 high entropy coatings prepared by air plasma spray and the high velocity oxy-fuel spray processes. Coatings 7:15110.3390/coatings7090151 ↗
39. Oppong Boakye G, Geambazu LE, Ormsdottir AM, Gunnarsson BG, Csaki I, Fanicchia F, Kovalov D, Karlsdottir SN (2022) Microstructural properties and wear resistance of Fe-Cr-Co-Ni-Mo-based high entropy alloy coatings deposited with different coating techniques. Appl Sci 12:315610.3390/app12063156 ↗
40. Cao F, Munroe P, Zhou Z, Xie Z (2018) Microstructure and mechanical properties of a multilayered CoCrNi/Ti coating with varying crystal structure. Surf Coat Technol 350:596–60210.1016/j.surfcoat.2018.07.066 ↗
41. Tüten N, Canadinc D, Motallebzadeh A, Bal B (2019) Microstructure and tribological properties of TiTaHfNbZr high entropy alloy coatings deposited on Ti6Al4V substrates. Intermetallics 105:99–10610.1016/j.intermet.2018.11.015 ↗
42. Zhang W, Tang R, Yang ZB, Liu CH, Chang H, Yang JJ, Liao JL, Yang YY, Liu N (2018) Preparation, structure, and properties of an AlCrMoNbZr high-entropy alloy coating for accident-tolerant fuel cladding. Surf Coat Technol 347:13–1910.1016/j.surfcoat.2018.04.037 ↗
43. Li X, Feng Y, Liu B, Yi D, Yang X, Zhang W, Chen G, Liu Y, Bai P (2019) Influence of NbC particles on microstructure and mechanical properties of AlCoCrFeNi high-entropy alloy coatings prepared by laser cladding. J Alloys Compd 788:485–49410.1016/j.jallcom.2019.02.223 ↗
44. Shu FY, Wu L, Zhao HY, Sui SH, Zhou L, Zhang J, He WX, He P, Xu BS (2018) Microstructure and high-temperature wear mechanism of laser cladded CoCrBFeNiSi high-entropy alloy amorphous coating. Mater Lett 211:235–23810.1016/j.matlet.2017.09.056 ↗
45. Shu F, Zhang B, Liu T, Sui S, Liu Y, He P, Liu B, Xu B (2019) Effects of laser power on microstructure and properties of laser cladded CoCrBFeNiSi high-entropy alloy amorphous coatings. Surf Coat Technol 358:667–67510.1016/j.surfcoat.2018.10.086 ↗
46. Ni C, Shi Y, Liu J, Huang G (2018) Characterization of Al0. 5FeCu0. 7NiCoCr high-entropy alloy coating on aluminum alloy by laser cladding. Opt Laser Technol 105:257–26310.1016/j.optlastec.2018.01.058 ↗
47. Fang Q, Chen Y, Li J, Liu Y, Liu Y (2018) Microstructure and mechanical properties of FeCoCrNiNbX high-entropy alloy coatings. Phys B Condens Matter 550:112–11610.1016/j.physb.2018.08.044 ↗
48. Wang J, Zhang B, Yu Y, Zhang Z, Zhu S, Lou X, Wang Z (2020) Study of high temperature friction and wear performance of (CoCrFeMnNi) 85Ti15 high-entropy alloy coating prepared by plasma cladding. Surf Coat Technol 384:12533710.1016/j.surfcoat.2020.125337 ↗
49. Tian L, Fu M, Xiong W (2018) Microstructural evolution of AlCoCrFeNiSi high-entropy alloy powder during mechanical alloying and its coating performance. Materials 11:32010.3390/ma11020320 ↗
50. Xiao JK, Wu YQ, Chen J, Zhang C (2020) Microstructure and tribological properties of plasma sprayed FeCoNiCrSiAlx high entropy alloy coatings. Wear 448–449:20320910.1016/j.wear.2020.203209 ↗
51. Lehtonen J, Koivuluoto H, Ge Y, Juselius A, Hannula SP (2020) Cold gas spraying of a high-entropy CrFeNiMn equiatomic alloy. Coatings 10:5310.3390/coatings10010053 ↗
52. Ruiz-Luna H, Lozano-Mandujano D, Alvarado-Orozco JM, Valarezo A, Poblano-Salas CA, Trápaga-Martínez LG, Espinoza-Beltrán FJ, Muñoz-Saldaña J (2014) Effect of HVOF processing parameters on the properties of NiCoCrAlY coatings by design of experiments. J Therm Spray Technol 23:950–96110.1007/s11666-014-0121-2 ↗
53. Pawlowski L (2008) The science and engineering of thermal spray coatings. John Wiley & Sons, New York10.1002/9780470754085 ↗
54. Brandl W, Toma D, Krüger J, Grabke HJ, Matthäus G (1997) The oxidation behaviour of HVOF thermal-sprayed MCrAlY coatings. Surf Coat Technol 94:21–2610.1016/S0257-8972(97)00470-2 ↗
55. Pahlavanyali S, Sabour A, Hirbod M (2003) The hot corrosion behaviour of HVOF sprayed MCrAlX coatings under Na2SO4 (+ NaCl) salt films. Mater Corros 54:687–69310.1002/maco.200303681 ↗
56. Deshpande S, Sampath S, Zhang H (2006) Mechanisms of oxidation and its role in microstructural evolution of metallic thermal spray coatings—case study for Ni–Al. Surf Coat Technol 200:5395–540610.1016/j.surfcoat.2005.07.072 ↗
57. Clyne TW, Gill SC (1996) Residual stresses in thermal spray coatings and their effect on interfacial adhesion: a review of recent work. J Therm Spray Technol 5:401–41810.1007/BF02645271 ↗
58. Erickson LC, Westergård R, Wiklund U, Axen N, Hawthorne HM, Hogmark S (1998) Cohesion in plasma-sprayed coatings—a comparison between evaluation methods. Wear 214:30–3710.1016/S0043-1648(97)00216-0 ↗
59. Byon E, Lee SW, Kitamura J, Holmberg K (2013) Adhesion/cohesion strength of plasma sprayed ceramic coatings by scratch testing on cross-section. In: Proc Int Therm Spray Conf, pp 516–51910.31399/asm.cp.itsc2013p0516 ↗
60. Vencl A, Arostegui S, Favaro G, Zivic F, Mrdak M, Mitrović S, Popovic V (2011) Evaluation of adhesion/cohesion bond strength of the thick plasma spray coatings by scratch testing on coatings cross-sections. Tribol Int 44:1281–128810.1016/j.triboint.2011.04.002 ↗
61. Leigh SH, Berndt CC (1994) A test for coating adhesion on flat substrates—a technical note. J Therm Spray Technol 3:184–19010.1007/BF02648276 ↗
62. Patel P, Nair RB, Supekar R, McDonald A, Chromik RR, Moreau C, Stoyanov P (2024) Enhanced wear resistance of AlCoCrFeMo high entropy coatings (HECs) through various thermal spray techniques. Surface Coat Technology 477:13031110.1016/j.surfcoat.2023.130311 ↗
63. Lacombe R (2005) Adhesion measurement methods: theory and practice. CRC Press, Boca Raton10.1201/9781420028829 ↗
64. Bouzakis K-D, Asimakopoulos A, Michailidis N, Kompogiannis S, Maliaris G, Giannopoulos G, Pavlidou E, Erkens G (2004) The inclined impact test, an efficient method to characterize coatings’ cohesion and adhesion properties. Thin Solid Films 469:254–26210.1016/j.tsf.2004.08.093 ↗
65. Bull SJ, Rickerby DS (2001) Characterization of hard coatings. Handbook of hard coatings. Noyes Publications, Park Ridge, pp 181–228
66. Heimann RB (2008) Plasma-spray coating: principles and applications. John Wiley & Sons, New York
67. Valarezo A, Choi WB, Chi W, Gouldstone A, Sampath S (2010) Process control and characterization of NiCr coatings by HVOF-DJ2700 system: a process map approach. J Therm spray Technol 19:852–86510.1007/s11666-010-9492-1 ↗
68. Rusch W (2007) Comparison of operating characteristics for gas and liquid fuel HVOF torches. Therm Spray 2007:572
69. López Báez I, Poblano Salas CA, Muñoz Saldaña J, Trápaga Martínez LG (2015) Effects of the modification of processing parameters on mechanical properties of HVOF Cr2C3–25NiCr coatings. J Therm Spray Technol 24:938–94610.1007/s11666-015-0255-x ↗
70. Ludwig GA, Malfatti CF, Schroeder RM, Ferrari VZ, Muller IL (2019) WC10Co4Cr coatings deposited by HVOF on martensitic stainless steel for use in hydraulic turbines: resistance to corrosion and slurry erosion. Surf Coat Technol 377:12491810.1016/j.surfcoat.2019.124918 ↗
71. Joy DC, Newbury DE, Davidson DL (1982) Electron channeling patterns in the scanning electron microscope. J Appl Phys 53:81–12210.1063/1.331668 ↗
72. Holt DB (1974) Quantitative scanning electron microscopy. Academic Press, Boca Raton
73. Schwartz AJ, Kumar M, Adams BL, Field DP (2009) Electron backscatter diffraction in materials science, vol 2. Springer, Cham10.1007/978-0-387-88136-2 ↗
74. Oliver WC, Pharr GM (2004) Measurement of hardness and elastic modulus by instrumented indentation: advances in understanding and refinements to methodology. J Mater Res 19:310.1557/jmr.2004.19.1.3 ↗
75. Oliver W, Pharr G (1992) An improved technique for determining hardness. J Mater Res 7:1564–158310.1557/JMR.1992.1564 ↗
76. ISO27307:2015 (2015) Thermal spraying—evaluation of adhesion/cohesion of thermal sprayed ceramic coatings by transverse scratch testing. Geneva, Switzerland
77. A Alidokht S, Gao Y, De Castilho BC, Sharifi N, Harfouche M, Stoyanov P, Makowiec M, Moreau C, Chromik RR (2022) Microstructure and mechanical properties of Tribaloy coatings deposited by high-velocity oxygen fuel. J Mater Sci 57(42):20056–2006810.1007/s10853-022-07843-z ↗
78. Nohava J, Bonferroni B, Bolelli G, Lusvarghi L (2010) Interesting aspects of indentation and scratch methods for characterization of thermally-sprayed coatings. Surf Coat Technol 205:1127–113110.1016/j.surfcoat.2010.08.086 ↗
79. Guo S, Ng C, Lu J, Liu CT (2011) Effect of valence electron concentration on stability of fcc or bcc phase in high entropy alloys. J Appl Phys 109:10350510.1063/1.3587228 ↗
80. Zhang Y, Zhou YJ, Lin JP, Chen GL, Liaw PK (2008) Solid-solution phase formation rules for multi-component alloys. Adv Eng Mater 10:534–53810.1002/adem.200700240 ↗
81. Yeh MCGJ, Liaw PK, ZhangY High-Entropy Alloys
82. Laplanche G, Volkert UF, Eggeler G, George EP (2016) Oxidation behavior of the CrMnFeCoNi high-entropy. MOxid Met 85:629–645
83. Soler MAG, Qu F (2012) Raman spectroscopy of iron oxide nanoparticles BT. In: Kumar CSSR (ed) Raman spectroscopy for nanomaterials characterization. Springer, Berlin, pp 379–41610.1007/978-3-642-20620-7_14 ↗
84. Tran MV, Ha AT, Le PML (2015) Nanoflake manganese oxide and nickel-manganese oxide synthesized by electrodeposition for electrochemical capacitor. J Nanomater 16:230–230
85. Zhang L, Wang D, Liao X-J, Chen R, Luo X-T, Li C-J (2023) Study on the oxidation resistance mechanism of self-healable NiAl coating deposited by atmospheric plasma spraying. npj Mater Degrad 7:6210.1038/s41529-023-00383-0 ↗
86. Davis JR (2004) Handbook of thermal spray technology. ASM international, Washington
87. Cabral-Miramontes JA, Gaona-Tiburcio C, Almeraya-Calderón F, Estupiñan-Lopez FH, Pedraza-Basulto GK, Poblano-Salas CA (2014) Parameter studies on high-velocity oxy-fuel spraying of CoNiCrAlY coatings used in the aeronautical industry. Int J Corros 2014:70380610.1155/2014/703806 ↗
88. Saaedi J, Coyle TW, Arabi H, Mirdamadi S, Mostaghimi J (2010) Effects of HVOF process parameters on the properties of Ni-Cr coatings. J Therm Spray Technol 19:521–53010.1007/s11666-009-9464-5 ↗
89. Li W, Xie D, Li D, Zhang Y, Gao Y, Liaw PK (2021) Mechanical behavior of high-entropy alloys. Prog Mater Sci 118:10077710.1016/j.pmatsci.2021.100777 ↗
90. Li Z, Zhao S, Alotaibi SM, Liu Y, Wang B, Meyers MA (2018) Adiabatic shear localization in the CrMnFeCoNi high-entropy alloy. Acta Mater 151:424–43110.1016/j.actamat.2018.03.040 ↗
91. Zhu C, Lu ZP, Nieh TG (2013) Incipient plasticity and dislocation nucleation of FeCoCrNiMn high-entropy alloy. Acta Mater 61:2993–300110.1016/j.actamat.2013.01.059 ↗
92. Sha C (2020) Microstructure, mechanical properties, scratch responses and wear behaviours of transition metal nitride and high entropy alloy coatings. Chuhan Sha School of Materials Science and Engineering
93. Khan NA (2021) Entropy alloy (HEA) and high entropy ceramic (HEC) thin films. Naveed Aziz Khan The University of Sydney