journal article·2021-06

In situ observation of solidification crack propagation for type 310S and 316L stainless steels during TIG welding using synchrotron X-ray imaging

Tomoya Nagira, Daisuke Yamashita, Masayoshi Kamai, Huihong Liu, Yasuhiro Aoki, Kentaro Uesugi, Akihisa Takeuchi, Hidetoshi Fujii

Journal of Materials Science· Volume 56· Issue 17
Publisher page

Abstract

In situ observation of solidification cracking at the weld bead during tungsten inert gas (TIG) welding for type 310S and 316L austenitic stainless steels without the application of an external force was carried out using synchrotron X-ray radiography. The temperature distribution at the weld bead was simultaneously measured using a high-speed camera to directly determine the temperature, in which the propagation of solidification cracking occurred. The solidification cracking was clearly identified and it continuously propagated in the welding direction. The interface of the solidification cracking showed an irregular and zigzag morphology. It was found that the tip velocity of the solidification cracking periodically changed by translating between the high solid fraction (~ 90%) and the relatively lower solid fraction (~ 70%) regions at the centerline of the weld bead for both the type 310S and 316L stainless steels. The solidification cracking propagated at the lower temperature than the solidus temperature due to the segregation of low melting-point components. The tensile strain and strain rate were highly localized in the propagated area every 0.1 s which was the almost same as the time period, in which the tip velocity of the solidification cracking remarkably increased. The periodicity of the solidification cracking velocity at the weld bead can be explained by the dendrite morphology at each solid fraction and strain rate.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Aluminum Alloy Microstructure Properties · Welding Techniques and Residual Stresses · Advanced Welding Techniques Analysis

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (29)

Show source-provided references
1. Flemings MC (1991) Behavior of metal alloys in the semisolid state. Metall Trans A 22:957–981. https://doi.org/10.1007/BF0266109010.1007/BF02661090 ↗
2. Gourlay CM, Dahle AK (2007) Dilatant shear bands in solidifying metals. Nature 445:70–73. https://doi.org/10.1038/nature0542610.1038/nature05426 ↗
3. Nagira T, Morita S, Yokota H, Yasuda H, Gourlay CM, Yoshiya M, Sugiyama A, Uesugi K, Takeuchi A, Suzuki Y (2014) In situ observation of deformation in semi-solid Fe-C alloys at high shear rate. Metall Mater Trans A 45:5613–5623. https://doi.org/10.1007/s11661-014-2489-510.1007/s11661-014-2489-5 ↗
4. Nagira T, Yasuda H, Unoki R, Morishita K, Sugiyama A, Yoshiya M, Uesugi K (2017) In situ observation of tensile and compressive deformation in semi solid metallic alloys using time-resolved X-ray iImaging. Tetsu-to-Hagané 103:668–677. https://doi.org/10.2355/tetsutohagane.TETSU-2017-06410.2355/tetsutohagane.TETSU-2017-064 ↗
5. Mathers G (2002) The welding of aluminium and its alloys. Woodhead Publishing, Sawston, UK, pp 10–3410.1201/9781439823224 ↗
6. Zacharia T (1994) Dynamic stress in weld metal hot cracking. Weld J 73:164-s-172-s
7. Davies GJ, Garland JG (1975) Solidification structure and properties of fusion welds. Int Metall Rev 20:83–108. https://doi.org/10.1179/imtlr.1975.20.1.8310.1179/imtlr.1975.20.1.83 ↗
8. Senda T, Matsuda F, Takano G, Watanabe K, Kobayashi T, Matsuzaka T (1972) Studies on solidification crack susceptibility for weld metals with trans-varestraint test (1). J Jap Weld Soc 41:709–72310.2207/qjjws1943.41.709 ↗
9. Osuki T, Yonemura M, Ogawa K, Komizo Y, Terasaki H (2006) Verification of numerical model to predict microstructure of austenitic stainless steel weld metal using synchrotron radiation and trans varestraint testing. Sci Tech Weld Join 11:33–42. https://doi.org/10.1179/174329306X7707410.1179/174329306X77074 ↗
10. Wu W, Tsai CH (1999) Hot cracking susceptibility of fillers 52 and 82 in alloy 690 welding. Metall Mater Trans A 30:417–426. https://doi.org/10.1007/s11661-999-0331-210.1007/s11661-999-0331-2 ↗
11. Saida K, Okabe Y, Hara K, Nishimoto K, Kiuchi K, Nakayama J (2010) Hot cracking behaviour and susceptibility of extra high purity type 310 stainless steels. Sci Tech Weld Join 15:87–96. https://doi.org/10.1179/136217109X1259074647245410.1179/136217109X12590746472454 ↗
12. Shinozaki K, Yamamoto M, Tamura T, Wen P, Tamura T (2010) Prediction of occurrence of solidification cracking in weld metal. Weld Int 24:942–948. https://doi.org/10.1080/0950711100365532510.1080/09507111003655325 ↗
13. Kadoi K, Fujinaga A, Yamamoto M, Shinozaki K (2013) The effect of welding conditions on solidification cracking susceptibility of type 310S stainless steel during laser welding using an in-situ observation technique. Weld World 57:383–390. https://doi.org/10.1007/s40194-013-0023-910.1007/s40194-013-0023-9 ↗
14. Aveson JW, Reinhart G, Billia B, Nguyen-Thi H, Mangelinck-Noël LTA, Vie CA, Baruchel J, Stone HJ (2012) Observation of the initiation and propagation of solidification cracks by means of in situ synchrotron X-ray radiography. IOP Conf Series: Mater Sci Eng 33:012040. https://doi.org/10.1088/1757-899X/33/1/01204010.1088/1757-899X/33/1/012040 ↗
15. Aucott L, Huang D, Dong HB, Wen SW, Marsden JA, Rack A, Cocks CF (2017) Initiation and growth kinetics of solidification cracking during welding of steel. Sci Rep 7:40255. https://doi.org/10.1038/srep4025510.1038/srep40255 ↗
16. Bakir N, Gumenyuk A, Rethmeier M (2018) Investigation of solidification cracking susceptibility during laser beam welding using an in-situ observation technique. Sci Tech Weld Join 23:234–240. https://doi.org/10.1080/13621718.2017.136755010.1080/13621718.2017.1367550 ↗
17. Abe D, Matsuzaka F, Murakami Y, Matsuoka T, Yamaoka H (2018) Determining the BTR by conducting a Trans-Varestraint test using a high-speed camera and two-color pyrometry. Weld World 62:1237–1246. https://doi.org/10.1007/s40194-018-0608-410.1007/s40194-018-0608-4 ↗
18. Nagira T, Yamashita D, Kamai M, Liu H, Aoki Y, Fujii H, Uesugi K, Takeuchi A (2020) Time-resolved X-ray imaging of solidification cracking for Al-Cu alloy at the weld crater. Mater Charact 167:110469. https://doi.org/10.1016/j.matchar.2020.11046910.1016/j.matchar.2020.110469 ↗
19. Hubbell JH, Seltzer SM (2004) X-ray mass attenuation coefficients. NIST Standard Reference Database 126. https://doi.org/10.18434/T4D01F10.18434/T4D01F ↗
20. Terasaki H, Komizo Y, Yonemura M, Osuki T (2006) Time-resolved in-situ analysis of phase evolution for the directional solidification of carbon steel weld metal. Met Mater Trans A 37:1261–1266. https://doi.org/10.1007/s11661-006-1077-810.1007/s11661-006-1077-8 ↗
21. Mirihanage WU, Michiel MDi, Reiten A, Arnberg L, Dong HB, Mathiesen RH, (2014) Time-resolved X-ray diffraction studies of solidification microstructure evolution in welding. Acta Mater 68:159–168. https://doi.org/10.1016/j.actamat.2014.01.04010.1016/j.actamat.2014.01.040 ↗
22. Nagira T, Yasuda H, Morita S, Yanai S, Sugiyama A, Yoshiya M, Uesugi K (2015) In situ observation of cracking formation induced by deformation in semi-solid Al-Cu alloys. J JFS 87:552–560. https://doi.org/10.11279/jfes.87.55210.11279/jfes.87.552 ↗
23. Nishimoto K (2001) Fundamentals of stainless steel welding. part 1—structures of stainless steel welds. Weld Int 15:74–80. https://doi.org/10.1080/0950711010954932110.1080/09507110109549321 ↗
24. Goto S, Takeshita K, Suzuki Y, Ohashi H, Asano Y, Kimura H, Matsushita T, Yagi N, Isshiki N, Yamazaki H (2001) Construction and commissioning of a 215-m-long beamline at SPring-8. Nucl Instrum Method A 467–468:682–685. https://doi.org/10.1016/S0168-9002(01)00445-410.1016/S0168-9002(01)00445-4 ↗
25. Gourlay CM, Dahle AK, Nagira T, Nakatsuka N, Nogita K, Uesugi K, Yasuda H (2011) Granular deformation mechanisms in semi-solid alloys. Acta Mater 59:4933–4943. https://doi.org/10.1016/j.actamat.2011.04.03810.1016/j.actamat.2011.04.038 ↗
26. Mills KC, Su Y, Li Z, Brooks RF (2004) Equations for the calculation of the thermo-physical properties of stainless steel. ISIJ Int 44:1661–1668. https://doi.org/10.2355/isijinternational.44.166110.2355/isijinternational.44.1661 ↗
27. Laxmanan V, Flemings MC (1980) Deformation of semi-solid Sn-15 Pct Pb Alloy. Metall Trans A 11:1927–1937. https://doi.org/10.1007/BF0265511210.1007/BF02655112 ↗
28. Sakaguchi N, Tsunekawa M, Watanabe Y (2013) Stress-strain curves of Al-4.5 mass% alloy in semi-solid state. J J Inst Light Met 63:229–233. https://doi.org/10.2464/jilm.63.22910.2464/jilm.63.229 ↗
29. Ogawa T, Nakamura H, Tsunetomi E (1981) Toughness at cryogenic temperature and hot cracking in austenitic stainless steel weld metals. J Weld Soc 50:1203–1211. https://doi.org/10.2207/qjjws1943.50.120310.2207/qjjws1943.50.1203 ↗