Fabrication of Flexible Thermoplastic Polyurethane/Coal Hydrogasification Semi-coke Composites with Low rGO Content for High-Performance Microwave Absorption

Semi-coke (SC), a residue of coal hydrogasification, is recycled and incorporated into thermoplastic polyurethane (TPU) to create composites for microwave absorption (MA). Herein, we developed porous reduced SC (rSC)–reduced graphene oxide (rGO) hybrids (SGHs) via in situ reduction of a preoxidized SC (oSC) and graphene oxide (GO) mixture. Low-content GO was introduced to considerably improve the dielectric properties of SGHs while decreasing the production cost. Then, a solution blending technique was applied to develop microwave absorbers using TPU as the matrix. The obtained TPU/SGH5 composite with a feed ratio of 5:1 (oSC:GO) showed an optimum reflection loss of −48.81 dB at a thickness of 2.5 mm and an effective absorption bandwidth of 4.30 GHz (7.74–12.04 GHz) in 2–18 GHz. However, the MA property of the obtained composites with the same amount of rSC or rGO alone was not comparable to that of the TPU/SGH5 composite. The inherent magnetism, heteroatoms, and abundance of heterogeneous surfaces of rSC and the considerable dielectric loss of rGO worked together to improve the MA performance of TPU/SGH composites. This study offers an easy and effective technical method for producing high-performance microwave absorbers with a low rGO content, illuminating the path toward achieving sustainable development by converting waste into wealth.