journal article·2008-09

Effect of electromagnetic stirring on melt pool free surface dynamics during vacuum arc remelting

P. Chapelle, A. Jardy, J. P. Bellot, M. Minvielle

Journal of Materials Science· Volume 43· Issue 17
Publisher page

Abstract

The deformation of the free surface of the liquid pool in the VAR process may play a key role in explaining the apparition of surface defects on the ingot skin. In the present study, the deformation of the surface induced by electromagnetic stirring is investigated, for a simplified geometry, using CFD-based simulations, combining models for the turbulent fluid flow, heat transfer, free surface movements and electromagnetic forces. Particular attention is given to the implementation of thermal and electrical boundary conditions at the moving free surface. Verification of the developed model is carried out by comparison with the dedicated code SOLAR. The free surface dynamics of a liquid zirconium pool is then quantitatively analysed for different stirring procedures, and the effects of the stirring parameters (magnetic induction, reversal time) are predicted and discussed. The obtained results provide some insights into mechanisms by which surface deformation may influence the ingot skin solidification, leading to poor ingot surface quality.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Metallurgical Processes and Thermodynamics · Advanced materials and composites · High-Temperature Coating Behaviors

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (16)

Show source-provided references
1. Davidson PA, He X, Lowe AJ (2000) Mater Sci Tech 16:69910.1179/026708300101508306 ↗
2. Xu X, Zhang W, Lee PD (2002) Metall Mater Trans A Phys Metall Mater Sci 33:1805. doi: https://doi.org/10.1007/s11661-002-0189-z10.1007/s11661-002-0189-z ↗
3. Quatravaux T, Ryberon S, Hans S, Jardy A, Lusson B, Richy PE et al (2004) J Mater Sci 39:7183. doi: https://doi.org/10.1023/B:JMSC.0000048730.26836.6810.1023/B:JMSC.0000048730.26836.68 ↗
4. Mitchell A (2005) Mater Sci Eng A 413–414:10. doi: https://doi.org/10.1016/j.msea.2005.08.15710.1016/j.msea.2005.08.157 ↗
5. Hans S, Jardy A, Ablitzer D (1994) In: Mitchell A, J. Fernihough J (eds) Proceedings of international symposium on liquid metal processing and casting, Santa Fe, USA, p 143
6. Wilson AF, Hamel J, Fox SP, Jardy A, Ablitzer D (2003) In: Proceedings of the 10th world conference on titanium, Hambourg, Germany
7. Thomas BG, Zhu H (1995) In: Ohnaka I, Stefanescu D (eds) Proceedings of international symposia on advanced materials & tech. for 21st century, Honolulu (USA), TMS, Warrendale, PA, p 197
8. Kumar S, Meech JA, Samarasekera IV, Brimacombe JK, Rakocevic V (1999) Ironmak Steelmak 26:269. doi: https://doi.org/10.1179/03019239967713010.1179/030192399677130 ↗
9. Thomas BG, Jenkins MS, Mahapatra RB (2004) Ironmak Steelmak 31:485. doi: https://doi.org/10.1179/03019230422501926110.1179/030192304225019261 ↗
10. Yasunaka H, Taniguchi K, Kokita M, Inoue T (1995) ISIJ Int 35:784. doi: https://doi.org/10.2355/isijinternational.35.78410.2355/isijinternational.35.784 ↗
11. Bocher G, Obermann R, Winklre B, Kruger G, Patte P (1991) In: Proceeding of 1st European Conference on Continuous Casting, Florence, Associazione Italiana di Metallurgica, Milan, Italy, p 205
12. Hans S (1995) Modélisation des transferts couples de chaleur, de soluté et de quantité de mouvement lors de la refusion à l’arc sous vide (VAR)—Application aux alliages de titane, Thèse INPL (in french)
13. Documentation FLUENT (User’s Guide, UDF Manual) Version 6.2.16, Fluent, Inc., Lebanon, New Hampshire (2005)
14. Hirt CW, Nichols BD (1981) J Comput Phys 39:201. doi: https://doi.org/10.1016/0021-9991(81)90145-510.1016/0021-9991(81)90145-5 ↗
15. Youngs DL (1982) In: Morton KW, Baines MJ (eds) Numerical methods for fluid dynamics. Academic Press, New York, p 273
16. Launder BE, Spalding DB (1974) Comput Methods Appl Mech Eng 2:269. doi: https://doi.org/10.1016/0045-7825(74)90029-210.1016/0045-7825(74)90029-2 ↗