journal article·2021-02

Non-isothermal crystallization kinetics of polypropylene/polytetrafluoroethylene fibrillated composites

Yuhui Qiao, Amirjalal Jalali, Jinian Yang, Yuguang Chen, Shiwei Wang, Yongchao Jiang, Jianhua Hou, Jing Jiang, Qian Li, Chul B. Park

Journal of Materials Science· Volume 56· Issue 4
Publisher page

Abstract

Non-isothermal crystallization kinetics of polypropylene (PP)/polytetrafluoroethylene (PTFE) fibrillated composites is presented. In-situ fibrillated PP/PTFE-composites containing 1 and 3 wt% PTFE were prepared by melt compounding using a twin-screw extruder. The morphology and non-isothermal crystallization behavior of the composites were examined using scanning electron microscopy and differential scanning calorimetry, respectively. The Mo equation was used to analyze the kinetics of non-isothermal crystallization behavior. The PTFE created a three-dimensional (3-D) network. A low PTFE content promoted crystallization through fast nucleation, whereas a high PTFE content decreased the crystallization kinetics through hindering the crystal growth. These findings are all based on the Mo equation analysis. The activation energy and nucleation activity were also evaluated, and the way in which the PTFE nanofibers affected the crystallization was discussed in detail. Polarized optical microscopy images revealed that the size of PP spherulites decreased with the increase of PTFE content. Finally, the effect of PTFE on the crystalline phase of PP was investigated by wide angle X-ray diffraction.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Polymer crystallization and properties · Polymer Nanocomposites and Properties · Natural Fiber Reinforced Composites

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (54)

Show source-provided references
1. Leaversuch RD (1996) Enhanced PP resins offer a wide balance of properties Modern plastics USA 26(7):46–49
2. Naguib HE, Park CB, Reichelt N (2004) Fundamental foaming mechanisms governing the volume expansion of extruded polypropylene foams. J Appl Polym Sci 91:2661–266810.1002/app.13448 ↗
3. Bao J-B, Junior AN, Weng G-S, Wang J, Fang Y-W, Hu G-H (2016) Tensile and impact properties of microcellular isotactic polypropylene (PP) foams obtained by supercritical carbon dioxide. J Supercrits Fluids 111:63–7310.1016/j.supflu.2016.01.016 ↗
4. Fu D, Chen F, Kuang T, Li D, Peng X, Chiu DY, Lin CS, Lee LJ (2016) Supercritical CO2 foaming of pressure-induced-flow processed linear polypropylene. Mater Des 93:509–51310.1016/j.matdes.2016.01.012 ↗
5. Ali MABM, Nobukawa S, Yamaguchi M (2011) Morphology development of polytetrafluoroethylene in a polypropylene melt (IUPAC Technical report). Pure Appl Chem 83:1819–183010.1351/PAC-REP-11-01-10 ↗
6. Jurczuk K, Galeski A, Piorkowska E (2013) All-polymer nanocomposites with nanofibrillar inclusions generated in situ during compounding. Polymer 54:4617–462810.1016/j.polymer.2013.06.039 ↗
7. Rizvi A, Tabatabaei A, Barzegari MR, Mahmood SH, Park CB (2013) In situ fibrillation of CO 2-philic polymers: sustainable route to polymer foams in a continuous process. Polymer 54:4645–465210.1016/j.polymer.2013.06.023 ↗
8. Wang K, Wu F, Zhai W, Zheng W (2013) Effect of polytetrafluoroethylene on the foaming behaviors of linear polypropylene in continuous extrusion. J Appl Polym Sci 129:2253–226010.1002/app.38959 ↗
9. Jurczuk K, Galeski A, Piorkowska E (2014) Strain hardening of molten thermoplastic polymers reinforced with poly (tetrafluoroethylene) nanofibers. J Rheol 58:589–60510.1122/1.4867389 ↗
10. Miyamoto R, Utano T, Yasuhara S, Ishihara S, Ohshima M 2015 Effect of crystals and fibrous network polymer additives on cellular morphology of microcellular foams, In AIP Conference proceedings, 04000110.1063/1.4918399 ↗
11. Jurczuk K, Galeski A (2016) Thermoplastic elastomers reinforced with poly (tetrafluoroethylene) nanofibers. Eur Polym J 80:58–6910.1016/j.eurpolymj.2016.04.031 ↗
12. Peng X-F, Li K-C, Mi H-Y, Jing X, Chen B-Y (2016) Excellent properties and extrusion foaming behavior of PPC/PS/PTFE composites with an in situ fibrillated PTFE nanofibrillar network. RSC Adv 6:3176–318510.1039/C5RA19965D ↗
13. van der Meer DW, Milazzo D, Sanguineti A, Vancso GJ (2005) Oriented crystallization and mechanical properties of polypropylene nucleated on fibrillated polytetrafluoroethylene scaffolds. Polym Eng Sci 45:458–46810.1002/pen.20297 ↗
14. Yamaguchi M, Yokohara T, Ali MABM (2013) Effect of flexible fibers on rheological properties of poly (lactic acid) composites under elongational flow. Nihon Reoroji Gakkaishi 41:129–13510.1678/rheology.41.129 ↗
15. Ali M, Bin MA, Okamoto K, Yamaguchi M, Kasai T, Koshirai A (2009) Rheological properties for polypropylene modified by polytetrafluoroethylene. J Polym Sci, Part B: Polym Phys 47:2008–201410.1002/polb.21799 ↗
16. Rizvi A 2015 Functional polymer foams from in-situ fibrillated polymer blends University of Toronto
17. Jurczuk K, Galeski A, Morawiec J (2017) Effect of poly (tetrafluoroethylene) nanofibers on foaming behavior of linear and branched polypropylenes. Eur Polym J 88:171–18210.1016/j.eurpolymj.2017.01.024 ↗
18. Zhao J, Zhao Q, Wang C, Guo B, Park CB, Wang G (2017) High thermal insulation and compressive strength polypropylene foams fabricated by high-pressure foam injection molding and mold opening of nano-fibrillar composites. Mater Des 131:1–1110.1016/j.matdes.2017.05.093 ↗
19. Taki K, Kitano D, Ohshima M (2011) Effect of growing crystalline phase on bubble nucleation in poly (L-lactide)/CO2 batch foaming. Ind Eng Chem Res 50:3247–325210.1021/ie101637f ↗
20. Wong A, Guo Y, Park CB (2013) Fundamental mechanisms of cell nucleation in polypropylene foaming with supercritical carbon dioxide—effects of extensional stresses and crystals. J Supercrit Fluids 79:142–15110.1016/j.supflu.2013.02.013 ↗
21. Nofar M, Guo Y, Park CB (2013) Double crystal melting peak generation for expanded polypropylene bead foam manufacturing. Ind Eng Chem Res 52:2297–230310.1021/ie302625e ↗
22. Wittmann JC, Smith P (1991) Highly oriented thin films of poly (tetrafluoroethylene) as a substrate for oriented growth of materials. Nature 352:414–41710.1038/352414a0 ↗
23. Yan S, Katzenberg F, Petermann J, Yang D, Shen Y, Straupe C, Wittmann J, Lotz B (2000) A novel epitaxy of isotactic polypropylene (α phase) on PTFE and organic substrates. Polymer 41:2613–262510.1016/S0032-3861(99)00310-9 ↗
24. Frey H, Sheiko S, Möller M, Wittmann JC, Lot B (1993) Highly oriented poly (di-n-alkylsilylene) films on oriented PTFE substrates. Adv Mater 5:917–91910.1002/adma.19930051208 ↗
25. Wang C, Hwang L (1996) Transcrystallization of PTFE fiber/PP composites (I) crystallization kinetics and morphology. J Polym Sci Part B Polym Phys 34:47–5610.1002/(SICI)1099-0488(19960115)34:1<47::AID-POLB2>3.0.CO;2-T ↗
26. Wang C, Hwang L (1996) Transcrystallization of PTFE fiber/PP composites II effect of transcrystallinity on the interfacial strength. J Polym Sci Part B Polym Phys 34:1435–144210.1002/(SICI)1099-0488(199606)34:8<1435::AID-POLB6>3.0.CO;2-R ↗
27. Sowinski P, Piorkowska E, Boyer SAE, Haudin JM (2016) Nucleation of crystallization of isotactic polypropylene in the gamma form under high pressure in nonisothermal conditions. Eur Polym J 85:564–57410.1016/j.eurpolymj.2016.10.055 ↗
28. Kuang T, Li K, Chen B, Peng X (2017) Poly (propylene carbonate)-based in situ nanofibrillar biocomposites with enhanced miscibility, dynamic mechanical properties, rheological behavior and extrusion foaming ability. Compos B Eng 123:112–12310.1016/j.compositesb.2017.05.015 ↗
29. Zhao J, Zhao Q, Wang L, Wang C, Guo B, Park CB, Wang G (2018) Development of high thermal insulation and compressive strength BPP foams using mold-opening foam injection molding with in-situ fibrillated PTFE fibers. Eur Polym J 98:1–1010.1016/j.eurpolymj.2017.11.001 ↗
30. Yuan Q, Awate S, Misra R (2006) Nonisothermal crystallization behavior of polypropylene–clay nanocomposites. Eur Polym J 42:1994–200310.1016/j.eurpolymj.2006.03.012 ↗
31. Bernland K, Smith P (2009) Nucleating polymer crystallization with poly (tetrafluoroethylene) nanofibrils. J Appl Polym Sci 114:281–28710.1002/app.30425 ↗
32. Jeziorny A (1978) Parameters characterizing the kinetics of the non-isothermal crystallization of poly(ethylene terephthalate) determined by D.S.C. Polymer 19:1142–114410.1016/0032-3861(78)90060-5 ↗
33. Ozawa T (1970) Kinetic analysis of derivative curves in thermal analysis. J Therm Anal 2:301–32410.1007/BF01911411 ↗
34. Ozawa T (1971) Kinetics of non-isothermal crystallization. Polymer 12:150–15810.1016/0032-3861(71)90041-3 ↗
35. Liu T, Mo Z, Wang S, Zhang H (1997) Nonisothermal melt and cold crystallization kinetics of poly (aryl ether ether ketone ketone). Polym Eng Sci 37:568–57510.1002/pen.11700 ↗
36. Liu T, Mo Z, Zhang H (1998) Nonisothermal crystallization behavior of a novel poly (aryl ether ketone) PEDEKmK. J Appl Polym Sci 67:815–82110.1002/(SICI)1097-4628(19980131)67:5<815::AID-APP6>3.0.CO;2-W ↗
37. Avrami M (1939) Kinetics of phase change. I General theory. J Chem Phys 7:1103–111210.1063/1.1750380 ↗
38. Avrami M (1940) Kinetics of phase change. II transformation-time relations for random distribution of nuclei. J Chem Phys 8:212–22410.1063/1.1750631 ↗
39. Fereidoon A, Ahangari MG, Saedodin S (2009) A DSC study on the nonisothermal crystallization kinetics of polypropylene/single-walled carbon nanotube nanocomposite. Polym Plast Technol Eng 48:579–58610.1080/03602550902824408 ↗
40. Wu D, Sun Y, Wu L, Zhang M (2008) Linear viscoelastic properties and crystallization behavior of multi-walled carbon nanotube/polypropylene composites. J Appl Polym Sci 108:1506–151310.1002/app.27793 ↗
41. Huang C-W, Yang T-C, Hung K-C, Xu J-W, Wu J-H (2018) The effect of maleated polypropylene on the non-isothermal crystallization kinetics of wood fiber-reinforced polypropylene composites. Polymers 10:38210.3390/polym10040382 ↗
42. Li J, Zhou C, Wang G, Tao Y, Liu Q, Li Y (2002) Isothermal and nonisothermal crystallization kinetics of elastomeric polypropylene. Polym Test 21:583–58910.1016/S0142-9418(01)00128-3 ↗
43. Yang ZH, Wu MH, Chen G, Li SJ, Peng PP, Zhang QL (2016) The effect of montmorillonite modification on crystallization behaviour of polypropylene/montmorillonite composites. Polym Polym Compos 24:331–34010.1177/096739111602400504 ↗
44. Kissinger HE (1956) Variation of peak temperature with heating rate in differential thermal analysis. J Res Natl Bur Stand 57:217–22110.6028/jres.057.026 ↗
45. Dobreva A, Gutzow I (1993) Activity of substrates in the catalyzed nucleation of glass-forming melts. II Experimental evidence J Non-Cryst Solids 162:13–2510.1016/0022-3093(93)90737-I ↗
46. Dobreva A, Gutzow I (1993) Activity of substrates in the catalyzed nucleation of glass-forming melts. I Theory J Non-Cryst Solids 162:1–1210.1016/0022-3093(93)90736-H ↗
47. Nofar M, Zhu W, Park C (2012) Effect of dissolved CO2 on the crystallization behavior of linear and branched PLA. Polymer 53:3341–335310.1016/j.polymer.2012.04.054 ↗
48. Nofar M, Tabatabaei A, Ameli A, Park CB (2013) Comparison of melting and crystallization behaviors of polylactide under high-pressure CO2, N2, and He. Polymer 54:6471–647810.1016/j.polymer.2013.09.044 ↗
49. Nofar M, Tabatabaei A, Park CB (2013) Effects of nano-/micro-sized additives on the crystallization behaviors of PLA and PLA/CO 2 mixtures. Polymer 54:2382–239110.1016/j.polymer.2013.02.049 ↗
50. Kakroodi AR, Kazemi Y, Ding W, Ameli A, Park CB (2015) Poly (lactic acid)-based in situ microfibrillar composites with enhanced crystallization kinetics, mechanical properties, rheological behavior, and foaming ability. Biomacromol 16:3925–393510.1021/acs.biomac.5b01253 ↗
51. Kakroodi AR, Kazemi Y, Nofar M, Park CB (2017) Tailoring poly (lactic acid) for packaging applications via the production of fully bio-based in situ microfibrillar composite films. Chem Eng J 308:772–78210.1016/j.cej.2016.09.130 ↗
52. Liu H, Zhang L, Liu F, Guo C, Zhang J (2012) Morphological Distribution in Micro-Injected Polypropylene Parts in the Presence of β-Nucleating Agent. J Macromol Sci, Part B 51:1566–158210.1080/00222348.2011.649663 ↗
53. Somani RH, Yang L, Hsiao BS, Agarwal PK, Fruitwala HA, Tsou AH (2002) Shear-induced precursor structures in isotactic polypropylene melt by in-situ rheo-SAXS and rheo-WAXD studies. Macromolecules 35:9096–910410.1021/ma020785o ↗
54. Somani RH, Yang L, Hsiao BS, Sun T, Pogodina NV, Lustiger A (2005) Shear-induced molecular orientation and crystallization in isotactic polypropylene: effects of the deformation rate and strain. Macromolecules 38:1244–125510.1021/ma048285d ↗