journal article·2005-04

Predicting dendrite arm spacing and their effect on microporosity formation in directionally solidified Al-Cu alloy

M. L. N. M. Melo, E. M. S. Rizzo, R. G. Santos

Journal of Materials Science· Volume 40· Issue 7
Publisher page

Abstract

In the case of metallic alloys, which present dendritic structure, the mechanical properties of foundry products depend on primary and secondary arm spacing. For the prediction of microporosities it is necessary to characterize precisely the dendritic structure formed during solidification, to calculate the permeability and also to estimate the radius of the gas bubble to determine the pressure due to gas/metal surface tension. Therefore, it is important in a computational simulation of the solidification processes to use reliable equations to correlate the calculated thermal parameters with primary and secondary dendrite arm spacing. This study presents a numerical and experimental analysis of some models to predict the primary and secondary arm spacing as a function of thermal parameters. Comparison between the numerical and experimental results for Al 4.5 wt% Cu alloy allowed the selection of adequate equations to predict the dendritic spacing during unidirectional solidification.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Aluminum Alloy Microstructure Properties · Solidification and crystal growth phenomena · Metallurgical Processes and Thermodynamics

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (72)

Show source-provided references
1. T. S. PIWONKA and M. C. FLEMINGS, Trans. TMS-AIME 236 (1966) 1157.
2. J. CAMPBELL, ?Castings? (Butterworh-Heinemann, Oxford, 1991).
3. T. OKAMOTO and K. KISHITARE, J. Cryst. Growth 29 (1975) 137.10.1016/0022-0248(75)90217-1 ↗
4. D. R. POIRIER, K. YEUM and A. L. MAPLES, Metall. Trans. A 18 (1987) 1979.10.1007/BF02647028 ↗
5. K. KUBO and R. D. PEHLKE, ibid. B 16 (1985) 359.10.1007/BF02679728 ↗
6. D. ARGO and J. E. GRUZLESKI, AFS Trans. 96 (1989) 67.
7. G. K. SIGWORTH and C. WANG, Am. Foundrymen?s Soc. Trans. 100 (1992) 979.
8. Idem., Metall. Trans. B 24 (1993) 349.10.1007/BF02659138 ↗
9. G. K. SIGWORTH, C. WANG, H. HUANG and J. T. BERRY, Am. Foundrymen?s Soc. Trans. 102 (1994) 245.
10. G. K. SIGWORTH and T. A. ENGH, Metall. Trans. B 13 (1982) 447.10.1007/BF02667761 ↗
11. K. YEUM and D. R. POIRIER, ? Light Metals, Warrendale,? PA (1988) 469.
12. X. G. CHEN and S. ENGLER, AFS Trans. 102 (1994) 673.
13. A. V. KUZNETSOV and K. VAFAI, Int. J. Mass Trans. 38 (1995) 2557.10.1016/0017-9310(95)00012-X ↗
14. N. ROY, A. SAMUEL and F. H. SAMUEL, Metall. Trans. A 27 (1996) 415.10.1007/BF02648419 ↗
15. M. L. N. M. MELO, E. M. S. RIZZO and R. G. SANTOS, Mater. Sci. Forum 242 (1997) 83.10.4028/www.scientific.net/MSF.242.83 ↗
16. CH. PEQUET, M. GREMAUD and RAPPAZ, Metall. Trans. A 33 (2002) 2095.10.1007/s11661-002-0041-5 ↗
17. M. L. N. M. MELO, E. M. S. RIZZO and R. G. SANTOS, Mater. Sci. Eng. A 374 (2004) 351.10.1016/j.msea.2004.03.009 ↗
18. W. KURZ and D. J. FISHER,?Fundamentals of Solidification? (Trans Tech Publications, Aedermannsdorf, 1992).
19. K. A. JACKSON and J. D. HUNT, Trans. TMS-AIME 236 (1966) 1129.
20. M. RAPPAZ and D. M. STEFANESCU, ? Metals Handbook?, (ASM, Ohio, USA, 1988) Vol. 15, p. 883.
21. E. SCHEIL, Zeitschrift fur Metallkunde 34 (1942) 70.
22. J. D. HUNT, ?Solidification and Casting of Metals? (The Metals Society, London, 1979).
23. R. TRIVEDI, Metall. Trans. A 15 (1984) 977.10.1007/BF02644689 ↗
24. A. GEYING and L. LIXIN, J. Crystal Growth 80 (1987) 383.10.1016/0022-0248(87)90085-6 ↗
25. K. P. YOUNG and D. H. KIRKWOOD, Metall. Trans. A 6 (1975) 197.10.1007/BF02673688 ↗
26. M. C. FLEMINGS, ?Solidification Processing? (McGraw-Hill, New York, 1974) p. 234.
27. G. B. SALAS, J. V. RAMÍREZ, A. M. E. NOGUEZ and T. N. ROBERT, Scrip. Metall. et Mater. 32 (1995) 295.10.1016/S0956-716X(99)80053-3 ↗
28. U. FEURER, in Proceedings of The Symposium on Quality Control of Engineering Alloys (Delft, 1977) p. 131.
29. D. H. KIRKWOOD, Mater. Sci. Eng. 73 (1985) L1.10.1016/0025-5416(85)90319-2 ↗
30. T. F. BOWER, H. D. BRODY and M. C. FLEMINGS, Trans. AIME 236 (1966) 624.
31. S. H. HAN and R. TRIVEDI, Acta Metall. Mater. 42 (1994) 25.10.1016/0956-7151(94)90045-0 ↗
32. D. G. McCARTNEY and J. D. HUNT, Acta Metall. 29 (1981) 1851.10.1016/0001-6160(81)90111-5 ↗
33. J. D. HUNT and S. Z. LU, Metall. Trans. A 27 (1996) 611.10.1007/BF02648950 ↗
34. R. C. PRATT, H. JONES and G. J. DAVIES, in Proceedings of the Solidification Processing (Sheffield, UK, 1987) p. 349.
35. R. A. PRATT and R. N. GRUEL, Mater. Charac. 31 (1993) 225.10.1016/1044-5803(93)90066-5 ↗
36. D. H. BRODY and M. C. FLEMINGS, Trans. TMS-AIME 236 (1966) 615.
37. T. W. CLYNE and W. KURZ, Metall. Trans. A 12 (1981) 965.10.1007/BF02643477 ↗
38. D. R. POIRIER, B ibid. 18 (1987) 245.10.1007/BF02658450 ↗
39. R. MEHRABIAN, M. KEANE and M. C. FLEMINGS, ibid. 1 (1970) 1209.10.1007/BF02811556 ↗
40. D. APELIAN, M. C. FLEMINGS and R. MEHRABIAN, ibid. 5 (1974) 2533.10.1007/BF02643874 ↗
41. N. STREAT and F. WEINBERG, ibid. 7 (1976) 417.10.1007/BF02652713 ↗
42. O. NIELSEN and L. ARNBERG, ibid. 31A (2000) 3149.10.1007/s11661-000-0094-2 ↗
43. B. GOYEAU, MT. BENIHADDADEBE, D. GOBIN and M. QUINTARD, ibid. B 30 (1999) 613.10.1007/s11663-999-0022-9 ↗
44. P. ROUSSET, M. RAPPAZ and B. HANNART, ibid. A 26 (1995) 2349.10.1007/BF02671249 ↗
45. P. D. LEE, A. CHIRAZI and D. SEE, J. Light Met. 1 (2001) 15.10.1016/S1471-5317(00)00003-1 ↗
46. Y. W. LEE, E. CHANG and C. F. CHIEU, Metall. Trans. B 21 (1990) 715.10.1007/BF02654250 ↗
47. S. T. KAO, E. CHANG and Y. W. LEE, Mater. Sci. Tech. 11 (1995) 933.10.1179/mst.1995.11.9.933 ↗
48. G. LASLAZ and P. LATY, AFS Trans. 99 (1991) 83.
49. D. EMADI, J. E. GRUZLESKI and J. M. TOGURI, Metall. Trans. B 24 (1993) 1055.10.1007/BF02660997 ↗
50. W. S. PELLINI, Trans. Amer. Foundr. Soc. 61 (1953) 61.
51. S. MINAKAWA, I. V. SAMARASKERA and F. WEINBERG, Metall. Trans. B 16 (1985) 823.10.1007/BF02667519 ↗
52. J. LECOMTE-BECKERS, ibid. A 19 (1988) 2342.
53. I. J. CHIOU and H. L. TSAI, AFS Trans. 98 (1990) 823.
54. Q. T. FANG and D. A. GRANGER, ibid. 97 (1989) 989.
55. J. ZOU, S. SHIVKUMAR and D. APELIAN, ibid. 98 (1990) 872.
56. W. LA ORCHAN and J. E. GRUZLESKI, ibid. 100 (1992) 415.
57. J. AMPUERO, A. HOADLEY and M. RAPPAZ, in Proceedings of 5th Modeling of Casting, Welding and Advanced Solidification Process, Warrendale (1991) p. 449.
58. Q. HAN and S. VISWANATHAN, Metall and Trans. A33 (2002) 2067.10.1007/s11661-002-0038-0 ↗
59. W. R. OPIE and N. J. GRANT, Trans. AIME 188 (1950) 1241.
60. D. E. J. TALBOT, Int. Metall. Reviews 20 (1975) 861.
61. P. C. CARMAN, Trans. Inst. Chem. Eng. 14 (1937) 150.
62. D. A. NIELD and A. BEJAN, ?Convection in Porous Media? (Springer-Verlag, New York, 1992).10.1007/978-1-4757-2175-1 ↗
63. D. R. POIRIER and K. YEUM, in Proceedings of the Solidification Processing, Sheffield, England (1987) p. 26.
64. S. M. BOUNDS, G. J. MORAN, K. A. PERICLEOUS and M. CROSS, in Proceedings of the 8th Modeling of Casting, Welding and Advanced Solidification Processes, edited by B. G. Thomas e C. Beckermann (TMS, 1998) p. 171.
65. R. G. SANTOS and M. LN. M. MELO, in Proceedings of 3rd Joint of Group of Computational Mechanics and Ibero-Latin American Association of Computational Methods in Engineering, Giullanova, Italy (2002) CDROM.
66. K. MURAKAMI, A. SHIRAISHI and T. OKAMOTO, Acta Metall. 32 (1984) 1423.10.1016/0001-6160(84)90088-9 ↗
67. A. K. GUPTA, B. K. SAXEMA, S. N. TIWARI and S. L. MALHOTRA, J. Mater. Sci. 27 (1992) 853.10.1007/BF01197634 ↗
68. D. R. POIRIER and R. SPEISER, Metall. Trans. A18 (1987) 1156.10.1007/BF02668569 ↗
69. H. JACOBI, ?Crystallization of Steel in Information Symposium, Casting and Solidification of Steel? (IPC Science and Technology Press Ltd., England, 1977) Vol. 1, p. 111.
70. V. R. VOLLER and C. R. SWAMINATHAN, Numer. Heat Trans., Part B 19 (1991) 175.10.1080/10407799108944962 ↗
71. V. R. VOLLER and S. SUNDARRAJ, Int. J. Heat Mass Trans. 38 (1995) 1009.10.1016/0017-9310(94)00221-G ↗
72. C. R. SWAMINATHAN and V. R. VOLLER, Metall. Trans. B 23 (1992) 651.10.1007/BF02649725 ↗