journal article·2023-01

A review of selected small specimen test techniques for identifying deformation and failure properties of metallic materials

Xiaorui Wang, Tao Zhu, Jingke Zhang, Haoxu Ding, Shoune Xiao, Liantao Lu, Bing Yang, Guangwu Yang, Yanwen Liu

Journal of Materials Science· Volume 58· Issue 1
Publisher page

Abstract

Small specimen test techniques (SSTTs), developed for scarce materials, industrial products, in-service equipment, etc., could be challenging to obtain sufficient materials for routine testing. This review focuses on the research on millimeter- and micron-scale SSTTs of metallic materials in the past decade. Mainstream small specimens are divided into similarity, penetration, and semi-penetration. Representative tests of the above three categories are analyzed in detail, including the small tensile test, small punch test, and indentation test. The macro- or micro-correlation methods of deformation and failure parameters between the SSTTs and conventional tests are discussed, including Young`s modulus, yield strength, ultimate tensile strength, damage evolution, fracture strain, and the stress–strain full-history relationships. Meanwhile, the extensive requirements for material testing are also considered, such as anisotropy and strain rate, temperature, and stress triaxiality sensitivities. The characteristics and modification strategies of the SSTTs are described from the aspects of size effects, inhomogeneous structures, and manufacturing defects. Finally, this paper discusses the application of SSTTs in forging, stamping, welding, and additive manufacturing and highlights the potential development directions of SSTTs.
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Research context

OpenAlex topics: Microstructure and mechanical properties · Metallurgy and Material Forming · High-Velocity Impact and Material Behavior

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