journal article·2016-06

Synergistic effect of expandable graphite and intumescent flame retardants on the flame retardancy and thermal stability of polypropylene

Zaihang Zheng, Yan Liu, Long Zhang, Hongyan Wang

Journal of Materials Science· Volume 51· Issue 12
Publisher page

Abstract

In this article, the investigation mainly focuses on the synergistic effect of expandable graphite (EG) and intumescent flame retardants in improving the flame retardancy of polypropylene (PP). The ratio of melamine polyphosphate (MPP) and dipentaerythritol (DPER) has been studied by limiting oxygen index (LOI) and vertical burning test (UL-94) tests. The results demonstrate that the optimal ratio of MPP and DPER in flame-retarding PP was 3/1. Except that, the incorporation of EG into the PP/MPP/DPER system can greatly improve the flame-retardant properties of PP materials. When the content of EG is 10 wt%, LOI value of PP composites reaches 33.2 % and obtains V-0 rating in UL-94 tests. Furthermore, Fourier transform infrared spectra (FTIR) indicate that the main char-formation process of this system occurs at 350–400 °C. And char residue for PP composites after combustion was systematically analyzed by FTIR and X-ray photoelectron spectroscopy spectra. Based on these facts, a potential condensed flame-retardant mechanism was primarily proposed.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Flame retardant materials and properties · Fire dynamics and safety research · Electromagnetic wave absorption materials

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (35)

Show source-provided references
1. Gonzalez-Calderon JA, Vallejo-Montesinos J, Mata-Padilla JM, Pérez E, Almendarez-Camarillo A (2015) Effective method for the synthesis of pimelic acid/TiO2 nanoparticles with a high capacity to nucleate β-crystals in isotactic polypropylene nanocomposites. J Mater Sci 50:7998–8006. doi: 10.1007/s10853-015-9365-610.1007/s10853-015-9365-6 ↗
2. Subasinghe ADL, Das R, Bhattacharyya D (2015) Parametric analysis of flammability performance of polypropylene/kenaf composites. J Mater Sci 1:1–11. doi: 10.1007/s10853-015-9520-0
3. Chen SH, Wang XD, Ma XQ, Wang KS (2015) Morphology and properties of polypropylene/nano-CaCO3 composites prepared by supercritical carbon dioxide-assisted extrusion. J Mater Sci 1:1–11. doi: 10.1007/s10853-015-9272-x10.1016/j.msea.2015.07.046 ↗
4. Qian XD, Song L, He YB, Yu B, Shi YQ, Hu Y, Yuen RKK (2014) Organic/inorganic flame retardants containing phosphorus, nitrogen and silicon: preparation and their performance on the flame retardancy of epoxy resins as a novel intumescent flame retardant system. Mater Chem Phys 143:1243–125210.1016/j.matchemphys.2013.11.029 ↗
5. Wang J, Cai XF (2012) Synergistic effect of a novel charring agent with ammonium polyphosphate on flame retardancy and thermal degradation of acrylonitrile-butadiene-styrene copolymer. Polym Int 61:703–71010.1002/pi.3225 ↗
6. Zhang Y, Chen XL, Fang ZP (2013) Synergistic effects of expandable graphite and ammonium polyphosphate with a new carbon source derived from biomass in flame retardant ABS. J Appl Polym Sci 128:2424–243210.1002/app.38382 ↗
7. Quédé A, Cardoso J, Le Bras M, Delobel R, Goudmand P, Dessaux O, Jama C (2002) Thermal stability and flammability studies of coated polymer powders using a plasma fluidized bed process. J Mater Sci 37:1395–1399. doi: 10.1023/A:101457673073210.1023/A:1014576730732 ↗
8. Le Bras M, Bourbigot S, Revel B (1999) Comprehensive study of the degradation of an intumescent EVA-based material during combustion. J Mater Sci 34:5777–5782. doi: 10.1023/A:100475821810410.1023/A:1004758218104 ↗
9. Camino G, Costa L, Trossarelli L (1984) Study of the mechanism of intumescence in fire retardant polymers: part I-Thermal degradation of ammonium polyphosphate-pentaerythritol mixtures. Polym Degrad Stab 6:243–25210.1016/0141-3910(84)90004-1 ↗
10. Camino G, Costa L, Trossarelli L (1984) Study of the mechanism of intumescence in fire retardant polymers: part II-Mechanism of action in polypropylene-ammonium polyphosphate-pentaerythritol mixtures. Polym Degrad Stab 7:25–3110.1016/0141-3910(84)90027-2 ↗
11. Camino G, Costa L, Trossarelli L (1984) Study of the mechanism of intumescence in fire retardant polymers: part III-Effect of urea on the ammonium polyphosphate-pentaerythritol system. Polym Degrad Stab 7:221–22910.1016/0141-3910(84)90098-3 ↗
12. Camino G, Costa L, Trossarelli L, Costanzi F, Landoni G (1984) Study of the mechanism of intumescence in fire retardant polymers: part IV-Evidence of ester formation in ammonium polyphosphate-pentaerythritol mixtures. Polym Degrad Stab 8:13–2210.1016/0141-3910(84)90068-5 ↗
13. Camino G, Costa L, Trossarelli L (1985) Study of the mechanism of intumescence in fire retardant polymers: part V-Mechanism of formation of gaseous products in the thermal degradation of ammonium polyphosphate. Polym Degrad Stab 12:203–21110.1016/0141-3910(85)90089-8 ↗
14. Camino G, Costa L, Trossarelli L, Costanzi F, Pagliari A (1985) Study of the mechanism of intumescence in fire retardant polymers: part VI-Mechanism of ester formation in ammonium polyphosphate-pentaerythritol mixtures. Polym Degrad Stab 12:213–22810.1016/0141-3910(85)90090-4 ↗
15. Chung DDL (2016) A review of exfoliated graphite. J Mater Sci 51:554–568. doi: 10.1007/s10853-015-9284-610.1007/s10853-015-9284-6 ↗
16. Guan GQ, Lu JS, Jiang HL (2015) Preparation, characterization, and physical properties of graphene nanosheets and films obtained from low-temperature expandable graphite. J Mater Sci 1:1–11. doi: 10.1007/s10853-015-9422-1
17. Vannier A, Duquesne S, Bourbigot S, Castrovinci A, Camino G, Delobel R (2008) The use of POSS as synergist in intumescent recycled poly(ethylene terephthalate). Polym Degrad Stab 93:818–82610.1016/j.polymdegradstab.2008.01.016 ↗
18. Yuan BH, Sheng HB, Mu XW, Song L, Tai QL, Shi YQ, Liew KM, Hu Y (2015) Enhanced flame retardancy of polypropylene by melamine-modified graphene oxide. J Mater Sci 50:5389–5401. doi: 10.1007/s10853-015-9083-010.1007/s10853-015-9083-0 ↗
19. Haile M, Fomete S, Lopez ID, Grunlan JC (2016) Aluminum hydroxide multilayer assembly capable of extinguishing flame on polyurethane foam. J Mater Sci 51:375–381. doi: 10.1007/s10853-015-9258-810.1007/s10853-015-9258-8 ↗
20. Zheng ZH, Sun HM, Li WJ, Zhong SL, Yan JT, Cui XJ, Wang HY (2014) Co-microencapsulation of ammonium polyphosphate and aluminum hydroxide in halogen-free and intumescent flame retarding polypropylene. Polym Compos 35:715–72910.1002/pc.22715 ↗
21. Zheng ZH, Qiang LH, Yang T, Wang BN, Cui XJ, Wang HY (2014) Preparation of microencapsulated ammonium polyphosphate with carbon source- and blowing agent-containing shell and its flame retardance in polypropylene. J Polym Res 21:443–45710.1007/s10965-014-0443-2 ↗
22. Sengupta R, Bhattacharya M, Bandyopadhyay S, Bhowmick AK (2011) A review on the mechanical and electrical properties of graphite and modified graphite reinforced polymer composites. Prog Polym Sci 36:638–67010.1016/j.progpolymsci.2010.11.003 ↗
23. Wang L, Yang W, Wang BB, Wu Y, Hu Y, Song L, Yuen RKK (2012) The impact of metal oxides on the combustion behavior of ethylene–vinyl acetate coploymers containing an intumescent flame retardant. Ind Eng Chem Res 51:7884–789010.1021/ie202502s ↗
24. Wang BB, Tang QB, Hong NN, Song L, Wang L, Shi YQ, Hu Y (2011) Effect of cellulose acetate butyrate microencapsulated ammonium polyphosphate on the flame retardancy, mechanical, electrical, and thermal properties of intumescent flame-retardant ethylene–vinyl acetate copolymer/microencapsulated ammonium polyphosphate/polyamide-6 blends. ACS Appl Mater Interfaces 3:3754–376110.1021/am200940z ↗
25. Lu SY, Hamerton I (2002) Recent developments in the chemistry of halogen-free flame retardant polymers. Prog Polym Sci 27:1661–171210.1016/S0079-6700(02)00018-7 ↗
26. Zheng ZH, Liu SF, Wang BN, Yang T, Cui XJ, Wang HY (2015) Preparation of a novel phosphorus‐and nitrogen‐containing flame retardant and its synergistic effect in the intumescent flame‐retarding polypropylene system. Polym Compos 36:1606–161910.1002/pc.23069 ↗
27. Costa L, Camino G, Cortemiglia MPL (1991) Overview of fire retardant mechanisms. Polym Degrad Stabil 33:131–15410.1016/0141-3910(91)90014-I ↗
28. Tian NN, Wen X, Jiang ZW, Gong J, Wang YH, Xue J, Tang T (2013) Synergistic effect between a novel char forming agent and ammonium polyphosphate on flame retardancy and thermal properties of polypropylene. Ind Eng Chem Res 52:10905–1091510.1021/ie401058u ↗
29. Zheng ZH, Yan JT, Sun HM, Cheng ZQ, Li WJ, Wang HY, Cui XJ (2014) Preparation and characterization of microencapsulated ammonium polyphosphate and its synergistic flame-retarded polyurethane rigid foams with expandable graphite. Polym Int 63:84–9210.1002/pi.4477 ↗
30. Lee S, Cho D, Drzal LT (2005) Real-time observation of the expansion behavior of intercalated graphite flake. J Mater Sci 40:231–234. doi: 10.1007/s10853-005-5715-010.1007/s10853-005-5715-0 ↗
31. Jiang WZ, Hao JW, Han ZD (2012) Study on the thermal degradation of mixtures of ammonium polyphosphate and a novel caged bicyclic phosphate and their flame retardant effect in polypropylene. Polym Degrad Stab 97:632–63710.1016/j.polymdegradstab.2012.01.001 ↗
32. Li J, Ke CH, Xu L, Wang YZ (2012) Synergistic effect between a hyperbranched charring agent and ammonium polyphosphate on the intumescent flame retardance of acrylonitrile-butadiene-styrene polymer. Polym Degrad Stab 97:1107–111310.1016/j.polymdegradstab.2012.04.005 ↗
33. Dittrich B, Wartig KA, Hofmann D, Mulhaupt R, Schartel B (2013) Flame retardancy through carbon nanomaterials: carbon black, multiwall nanotubes, expanded graphite, multi-layer graphene and graphene in polypropylene. Polym Degrad Stab 98:1495–150510.1016/j.polymdegradstab.2013.04.009 ↗
34. Liu Y, Zhao J, Deng CL, Chen L, Wang DY, Wang YZ (2011) Flame-retardant effect of sepiolite on an intumescent flame-retardant polypropylene system. Ind Eng Chem Res 50:2047–205410.1021/ie101737n ↗
35. Wang ZY, Han EH, Ke W (2005) Influence of nano-LDHs on char formation and fire-resistant properties of flame-retardant coating. Prog Org Coat 53:29–3710.1016/j.porgcoat.2005.01.004 ↗