Fabrication of ceramic components with hierarchical porosity
Source abstract
Abstract
This article reviews different methodologies for the fabrication of monolithic ceramic components possessing multiscale porosity, i.e., with pores ranging from a few nanometers to several hundred microns. Two main strategies have been discussed: (a) the assembling of micro/mesoporous materials into components possessing also macropores; (b) the addition of micro/mesoporosity to macroporous, cellular monoliths. Both routes include one-pot and multi-step processing routes, and yield components with different properties in terms, for instance, of specific surface area values, mechanical strength, and permeability to fluids. The wide range of processing approaches available enable the fabrication of components with very varied morphology, suitable for a variety of industrial applications.
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: Mesoporous Materials and Catalysis · Nanoporous metals and alloys · Catalytic Processes in Materials Science
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (100+)
Show source-provided references
1. Colombo P (2008) Science 322:38110.1126/science.1162962 ↗
2. Twigg MV, Richardson JT (2007) Ind Eng Chem Res 46:416610.1021/ie061122o ↗
3. Schüth F, Sing KSW, Weitkamp J (2002) Handbook of porous solids. Wiley-VCH Verlag GmbH, Weinheim10.1002/9783527618286 ↗
4. Freyman TM, Yannas IV, Gibson LJ (2001) Prog Mater Sci 46:27310.1016/S0079-6425(00)00018-9 ↗
5. Haber J (1991) Pure Appl Chem 63:122710.1351/pac199163091227 ↗
6. Martini-vvedensky JE, Suh NP, Waldman FA (1984) US Patent 4473665
7. Colombo P, Bernardo E, Biasetto L (2004) J Am Ceram Soc 87:15210.1111/j.1551-2916.2004.00152.x ↗
8. Roquerol J, Avnir D, Fairbridge CW et al (1994) Pure Appl Chem 66:173910.1351/pac199466081739 ↗
9. Avila P, Montes M, Miró EE (2005) Chem Eng J 109:1110.1016/j.cej.2005.02.025 ↗
10. Yuan Z-Y, Ren T-Z, Su B-L (2004) Chem Phys Lett 383:34810.1016/j.cplett.2003.11.046 ↗
11. Kooyman PJ (2008) Stud Surf Sci Catal 174:9110.1016/S0167-2991(08)80157-7 ↗
12. Huiyong C, Hongxia X, Xianying C, Yu Q (2009) Microporous Mesoporous Mater 118:39610.1016/j.micromeso.2008.09.020 ↗
13. Li K (2007) Ceramic membranes for separation and reaction. Wiley, Chichester10.1002/9780470319475 ↗
14. Schüth F (2003) Angew Chem Int Ed 42:360410.1002/anie.200300593 ↗
15. Colombo P (2006) Philos Trans Roy Soc A 364:10910.1098/rsta.2005.1683 ↗
16. Studart AR, Gonzenbach UT, Tervoort E, Gauckler LJ (2006) J Am Ceram Soc 89:177110.1111/j.1551-2916.2006.01044.x ↗
17. Soler-Illia G, Sanchez C, Lebeau B, Patarin J (2002) Chem Rev 102:409310.1021/cr0200062 ↗
18. Tiemann M (2008) Chem Mater 20:96110.1021/cm702050s ↗
19. Malfatti L, Kidchob T, Costacurta S et al (2006) Chem Mater 18:455310.1021/cm060236n ↗
20. Cagnol F, Grosso D, Soler-Illia G et al (2003) J Mater Chem 13:6110.1039/b209640b ↗
21. Brinker CJ, Lu Y, Sellinger A, Fan H (1999) Adv Mater 11:57910.1002/(SICI)1521-4095(199905)11:7<579::AID-ADMA579>3.0.CO;2-R ↗
22. Huo Q, Margolese DI, Ciesla U et al (1994) Chem Mater 6:117610.1021/cm00044a016 ↗
23. Firouzi A, Atef F, Oertli AG, Stucky GD, Chmelka BF (1997) J Am Chem Soc 119:359610.1021/ja963007i ↗
24. Lu AH, Schüth F (2006) Adv Mater 18:179310.1002/adma.200600148 ↗
25. Dyer A (1988) An introduction to zeolite molecular sieves. Wiley, Chichester
26. Schmidt-Winkel P, Lukens WW, Yang P et al (2000) Chem Mater 12:68610.1021/cm991097v ↗
27. Beck JS, Vartuli JC, Roth WJ et al (1992) J Am Chem Soc 114:1083410.1021/ja00053a020 ↗
28. Kresge CT, Leonowicz ME, Roth WJ, Vartuli JC, Beck JS (1992) Nature 359:71010.1038/359710a0 ↗
29. Yuan Z-Y, Su B-L (2006) J Mater Chem 16:66310.1039/B512304F ↗
30. Vantomme A, Léonard A, Yuan Z-Y, Su B-L (2007) Colloids Surf Physicochem Eng Aspects 300:7010.1016/j.colsurfa.2007.01.010 ↗
31. Bergna HE, Roberts WO (eds) (2006) Colloidal silica, Fundamentals and applications. CRC Press, Boca Raton
32. Yang P, Deng T, Zhao D et al (1998) Science 282:224410.1126/science.282.5397.2244 ↗
33. Holland BT, Blanford CF, Stein A (1998) Science 281:53810.1126/science.281.5376.538 ↗
34. Holland BT, Blanford CF, Do T, Stein A (1999) Chem Mater 11:79510.1021/cm980666g ↗
35. Sen T, Tiddy GJT, Casci JL, Anderson MW (2004) Chem Mater 16:204410.1021/cm034946u ↗
36. Dacquin J-P, Dhainaut J, Duprez D, Royer S, Lee AF, Wilson K (2009) J Am Chem Soc 131:1289610.1021/ja9056486 ↗
37. Kim Y, Kim C, Yi J (2004) Mater Res Bull 39:210310.1016/j.materresbull.2004.07.002 ↗
38. Gundiah G (2001) Bull Mater Sci 24:21110.1007/BF02710103 ↗
39. Lekkerkerker HNW, Stroobants A (1998) Nature 393:30510.1038/30599 ↗
40. Frenkel D (2006) Nature Mater 5:8510.1038/nmat1572 ↗
41. Stein A (2001) Microporous Mesoporous Mater 44–45:22710.1016/S1387-1811(01)00189-5 ↗
42. Wijnhoven JEGJ, Vos WL (1998) Science 281:802–80410.1126/science.281.5378.802 ↗
43. Zakhidov AA, Baughman RH, Iqbal Z et al (1998) Science 282:89710.1126/science.282.5390.897 ↗
44. Holland BT, Abrams L, Stein A (1999) J Am Chem Soc 121:430810.1021/ja990425p ↗
45. Sen T, Tiddy GJT, Casci JL, Anderson MW (2003) Angew Chem Int Ed 42:464910.1002/anie.200351479 ↗
46. Lebeau B, Fowler CE, Mann S, Farcet C, Charleux B, Sanchez C (2000) J Mater Chem 10:210510.1039/b003796f ↗
47. Deng Y, Liu C, Yu T et al (2007) Chem Mater 19:327110.1021/cm070600y ↗
48. Vaudreuil S, Bousmina M, Kaliaguine S, Bonneviot L (2001) Adv Mater 13:131010.1002/1521-4095(200109)13:17<1310::AID-ADMA1310>3.0.CO;2-A ↗
49. Oh CG, Baek Y, Ihm SK (2005) Adv Mater 17:27010.1002/adma.200400192 ↗
50. Danumah C, Vaudreuil S, Bonneviot L, Bousmina M, Giasson S, Kaliaguine S (2001) Microporous Mesoporous Mater 44–45:24110.1016/S1387-1811(00)00287-0 ↗
51. Valtchev V, Mintova S (2001) Microporous Mesoporous Mater 43:4110.1016/S1387-1811(00)00345-0 ↗
52. Rhodes KH, Davis SA, Caruso F, Zhang B, Mann S (2000) Chem Mater 12:283210.1021/cm000438y ↗
53. Antonietti M, Berton B, Göltner C, Hentze H-P (1998) Adv Mater 10:15410.1002/(SICI)1521-4095(199801)10:2<154::AID-ADMA154>3.0.CO;2-I ↗
54. Suzuki N, Sakka Y, Yamauchi Y (2009) Sci Technol Adv Mater 10:02500210.1088/1468-6996/10/2/025002 ↗
55. Luo Q, Li L, Yang B, Zhao D (2000) Chem Lett 29:37810.1246/cl.2000.378 ↗
56. Walsh D, Kulak A, Aoki K, Ikoma T, Tanaka J, Mann S (2004) Angew Chem Int Ed 43:669110.1002/anie.200460146 ↗
57. Madhusoodana CD, Das RN, Kameshima Y, Okada K (2005) J Porous Mater 12:27310.1007/s10934-005-3125-y ↗
58. Kuang D, Brezesinski T, Smarsly B (2004) J Am Chem Soc 126:1053410.1021/ja0470618 ↗
59. Seddon KR, Stark A, Torres M-J (2000) Pure Appl Chem 72:227510.1351/pac200072122275 ↗
60. Brezesinski T, Erpen C, Iimura K-i, Smarsly B (2005) Chem Mater 17:168310.1021/cm0479180 ↗
61. Antonietti M, Kuang D, Smarsly B, Zhou Y (2004) Angew Chem Int Ed 43:498810.1002/anie.200460091 ↗
62. Zhou Y, Antonietti M (2003) Chem Commun 2564–256510.1039/b307444g ↗
63. Smått J-H, Spliethoff B, Rosenholm JB, Lindén M (2004) Chem Commun 2188–218910.1039/B405208K ↗
64. Smått J-H, Weidenthaler C, Rosenholm JB, Lindén M (2006) Chem Mater 18:144310.1021/cm051880p ↗
65. Taguchi A, Smått JH, Lindén M (2003) Adv Mater 15:120910.1002/adma.200304848 ↗
66. Lu AH, Smått JH, Lindén M (2005) Adv Funct Mater 15:86510.1002/adfm.200305183 ↗
67. Lu A-H, Smått J-H, Backlund S, Lindén M (2004) Microporous Mesoporous Mater 72:5910.1016/j.micromeso.2004.04.011 ↗
68. Davis SA, Breulmann M, Rhodes KH, Zhang B, Mann S (2001) Chem Mater 13:321810.1021/cm011068w ↗
69. Lee YJ, Lee JS, Park YS, Yoon KB (2001) Adv Mater 13:125910.1002/1521-4095(200108)13:16<1259::AID-ADMA1259>3.0.CO;2-U ↗
70. Lee Y-J, Yoon KB (2006) Microporous Mesoporous Mater 88:17610.1016/j.micromeso.2005.08.039 ↗
71. Kim WJ, Kim TJ, Ahn WS, Lee YJ, Yoon KB (2003) Catal Lett 91:12310.1023/B:CATL.0000006327.29961.26 ↗
72. Lee Y-J, Kim Y-W, Jun K-W, Viswanadham N, Bae J, Park H-S (2009) Catal Lett 129:40810.1007/s10562-008-9811-z ↗
73. Huerta L, Guillem C, Latorre J, Beltrán A, Beltrán D, Amorós P (2003) Chem Commun 1448–144910.1039/B301620J ↗
74. Huerta L, Guillem C, Latorre J, Beltrán A, Beltrán D, Amorós P (2005) Solid State Sci 7:40510.1016/j.solidstatesciences.2004.11.004 ↗
75. Álvarez S, Fuertes AB (2007) Mater Lett 61:237810.1016/j.matlet.2006.09.017 ↗
76. Shi Z-G, Xu L-Y, Feng Y-Q (2006) J Non-Cryst Solids 352:400310.1016/j.jnoncrysol.2006.08.008 ↗
77. Xu L-Y, Shi Z-G, Feng Y-Q (2007) Microporous Mesoporous Mater 98:30310.1016/j.micromeso.2006.09.020 ↗
78. Li L-L, Duan W-T, Yuan Q, Li Z-X, Duan H-H, Yan C-H (2009) Chem Commun 6174–617610.1039/b912495k ↗
79. Giunta PR, Washington RP, Campbell TD, Steinbock O, Stiegman AE (2004) Angew Chem Int Ed 43:150510.1002/anie.200352813 ↗
80. Hall SR (2009) Biotemplating: complex structures from natural materials. World Scientific Publishing, Singapore10.1142/p646 ↗
81. Mann S (2001) Biomineralization. Principles and concepts in bioinorganic materials chemistry. Oxford University Press, Oxford10.1093/oso/9780198508823.001.0001 ↗
82. Dujardin E, Mann S (2002) Adv Mater 14:77510.1002/1521-4095(20020605)14:11<775::AID-ADMA775>3.0.CO;2-0 ↗
83. Greil P (2001) J Eur Ceram Soc 21:10510.1016/S0955-2219(00)00179-5 ↗
84. Sieber H (2005) Mater Sci Eng B 412:4310.1016/j.msea.2005.08.062 ↗
85. Zhang B, Davis SA, Mann S (2002) Chem Mater 14:136910.1021/cm011251p ↗
86. Li J, Xu Q, Wang J, Jiao J, Zhang Z (2008) Ind Eng Chem Res 47:768010.1021/ie0711269 ↗
87. Dong A, Wang Y, Tang Y et al (2002) Adv Mater 14:92610.1002/1521-4095(20020618)14:12<926::AID-ADMA926>3.0.CO;2-1 ↗
88. Valtchev V, Smaihi M, Faust A-C, Vidal L (2003) Angew Chem Int Ed 42:278210.1002/anie.200351175 ↗
89. Valtchev VP, Smaihi M, Faust A-C, Vidal L (2004) Chem Mater 16:135010.1021/cm035100t ↗
90. Xu J, Yao J, Zeng C, Zhang L, Xu N (2010) J Porous Mater 17:32910.1007/s10934-009-9296-1 ↗
91. Liu W, Zhang L, Wang H, Xu N (2007) Stud Surf Sci Catal 170:40810.1016/S0167-2991(07)80868-8 ↗
92. Li G, Singh R, Li D, Zhao C, Liu L, Webley PA (2009) J Mater Chem 19:837210.1039/b912329f ↗
93. Anderson MW, Holmes SM, Noreen H, Cundy CS (2000) Angew Chem Int Ed 39:270710.1002/1521-3773(20000804)39:15<2707::AID-ANIE2707>3.0.CO;2-M ↗
94. Wang Y, Tang Y, Dong A, Wang X, Ren N, Gao Z (2002) J Mater Chem 12:181210.1039/b201113a ↗
95. Losic D, Mitchell JG, Voelcker N,H (2009) Adv Mater 21:294710.1002/adma.200803778 ↗
96. Davis SA, Burkett SL, Mendelson NH, Mann S (1997) Nature 385:42010.1038/385420a0 ↗
97. Zhang B, Davis SA, Mann S, Mendelson NH (2000) Chem Commun 781–78210.1039/b001528h ↗
98. Iwasaki M, Davis SA, Mann S (2004) J Sol-Gel Sci Technol 32:9910.1007/s10971-004-5772-x ↗
99. Liu Z, Fan T, Zhang W, Zhang D (2005) Microporous Mesoporous Mater 85:8210.1016/j.micromeso.2005.06.021 ↗
100. Sieber H, Hoffmann C, Kaindl A, Greil P (2000) Adv Eng Mater 2:10510.1002/(SICI)1527-2648(200003)2:3<105::AID-ADEM105>3.0.CO;2-P ↗