The rapid solidification processing of materials: science, principles, technology, advances, and applications
Source abstract
Abstract
The purpose of this technical manuscript is to present an explanation of rapid solidification processing in an easily understandable manner so that the technique is widely accepted and put to commercial practice by many working in the industries of materials processing and manufacturing engineering. The comprehensive review article presents a comprehensive overview of the widely accepted and used rapid solidification processes. To better, understand rapid solidification in comparison with conventional solidification, the intrinsic aspects and types of nucleation and the kinetics governing nucleation and subsequent growth of the crystal during rapid solidification are presented and discussed. The commercially viable methods for the rapid solidification processing of metal-based and even intermetallic-based composites are presented. The technically viable methods for the consolidation of rapidly solidified powders are discussed. A succinct description of notable recent advances in the technique of spray processing is presented. In the last section of this article, we highlight the key findings of selected studies in the area of rapid solidification processing of advanced metallic, intermetallics, and composite materials that have helped to advance the processing technique for emerging applications that is synchronous with advances in technology.
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: Aluminum Alloys Composites Properties · Metallic Glasses and Amorphous Alloys · Intermetallics and Advanced Alloy Properties
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (100+)
Show source-provided references
1. Savage SJ, Froes FH (1984) J Met 36(4):20
2. Duwez P, Willens RH, Klement W (1960) J Appl Phys 31:113610.1063/1.1735777 ↗
3. Duwez P, Willens RH, Klement W (1960) J Appl Phys 31:1146
4. Klement W, Willens RH, Duwez P (1960) Nature 187:86910.1038/187869b0 ↗
5. Gilman JJ, Leamy HJ (eds) (1978) Metallic Glasses 1978. American Society for Materials International, Materials Park, Ohio
6. Jones H (1982) Rapid solidification of metals and alloys: monograph no. 8. The Institution of Metallurgists, London
7. Herman H (ed) (1981) Ultra rapid quenching of liquid alloys. Academic Press, New York
8. Ashbrook RL (ed) (1983) Rapid solidification technology: sourcebook. American Society for Materials International, Metals Park, Ohio
9. Ananthraman TR (ed) (1984) Metallic glasses: production, properties and applications. Trans Tech Publications, Aedermannsdorf
10. Flinn JE (1985) Rapid solidification technology for reduced consumption of strategic materials. Noyes Publication, Park Ridge, New York
11. Ananthraman TR, Suryanarayana C (1987) Rapidly solidified metals: a technological overview. Trans Tech Publications, Aedermannsdorf10.4028/b-uPTE08 ↗
12. Srivatsan TS, Sudarshan TS (1991) Rapid solidification technology: an engineering guide. Marcel Dekker Publications, New York
13. Das SK, Kear BH, Adam CM (eds) (1985) Rapidly solidified crystalline alloys. The Metallurgical Society of AIME, Warrendale, PA
14. Sastry SML, MacDonald BA (eds) (1986) Mechanical behavior of rapidly solidified materials. The Metallurgical Society of AIME, Warrendale, PA
15. Giessen BC, Polk DE, Taub AI (eds) (1986) In: Materials research society symposium proceedings, vol 58, Boston, MA
16. Froes FH, Savage SJ (eds) (1987) Processing of structural metals by rapid solidification. American Society for Materials International, Metals Park, Ohio
17. Lee PW, Carbonara RS (eds) (1988) Rapidly solidified materials. American Society for Materials International, Metals Park, Ohio
18. Mehrabian R, Parrish PA (eds) (1988) Rapid solidification processing: principles and technologies IV. Claitors Publication Division, Baton Rouge, Louisiana
19. Lee PW, Moll JH (eds) (1988) Rapidly solidified materials: processing and properties. American Society for Materials International, Metals Park, Ohio
20. Duwez P (1968) In: Bunshah RF (ed) Techniques of metals research, vol I. Interscience Publishers, New York, p 347
21. Pond RB, Maringer RE, Mobley CE (1976) New trends in materials fabrication. American Society for Metals, Metals Park, Ohio, p 128
22. Grant NJ (1978) In: Mehrabian R, Kear BH, Cohen M (eds) Rapid solidification processing: principles and technologies. Claitors Publications, Louisiana, p 230
23. Maringer RE, Mobley EC (1979) Wire J 12(21):70
24. Jones H (1981) In: Herman H (ed) Ultrarapid quenching of liquid alloys, treatise on materials science and technology, vol 20. Academic Press, New York, p 1
25. Jones H (1982) Rapid solidification of metals and alloys. The Institution of Metallurgists, London
26. Suryanarayana C, Froes FH, Rowe RG (1991) Int Mater Rev 36(3):8510.1179/imr.1991.36.1.85 ↗
27. Lavernia EJ, Ayers JD, Srivatsan TS (1992) Int Mater Rev 37:110.1179/imr.1992.37.1.1 ↗
28. Armster SQ, Delplanque PP, Rein M, Lavernia EJ (2002) Int Mater Rev 47(6):110.1179/174328013X13789822110946 ↗
29. Lewis RE, PalmerIG, Eckvall JC, Sakata IF, Quist WE (1983) In: Proceedings of the third international conference on rapid solidification processing, Gaithersburg, MD, December 1982. National Bureau of Standards, Washington, DC, p 613
30. Cohen M, Kear BH, Mehrabian R (1989) In: Mehrabian R, Kear BH, Cohen M (eds) Rapid solidification processing: principles and technologies II. Claitor Publishing Division, Baton Rouge, LA, p 1
31. Perepezco JH, Furrer DV, Mueller BA (1988) Annual meeting of The Minerals, Metals and Materials Society (TMS), February 1988, Phoeniz, Arizona
32. Jones H (1988) In: Kim YW, Griffith WM (eds) Dispersion Strengthened Aluminum Alloys. The Minerals, Metals and Materials Society, Warrendale, PA, p 57
33. Cochrane RF, Evans DV, Greer DV (1988) J Mater Sci Eng 98:9910.1016/0025-5416(88)90135-8 ↗
34. Willnecker R, Herlach DM, Feuerbacher B (1988) J Mater Sci Eng 98:8510.1016/0025-5416(88)90132-2 ↗
35. Jones H (1987) In: Froes FH, Savage SJ (eds) Processing of structural metals by rapid solidification. American Society for Metals, Metals Park, Ohio, p 77
36. Matyja H, Geissen BC, Grant NJ (1968) J Inst Met 96:30
37. Sarin VK, Grant NJ (1972) Metall Trans 3A:87510.1007/BF02647661 ↗
38. Grant NJ (1978) A review of various atomization processes. In: Mehrabian R, Kear BH (eds) Rapid solidification processing: principles and technologies. Claitors Publication Division, Baton Rouge, LA, p 230
39. Klar E, Shaefer WM (1972) In: Burke JJ, Weiss V (eds) Powder metallurgy for high performance applications. Syracuse University Press, Syracuse, NY, p 57
40. Dombrowski N, John WR (1963) Chem Eng Sci 118:20310.1016/0009-2509(63)85005-8 ↗
41. A. Lawley (1983) In: Ashbrook RL (eds) Rapid solidification technology: source book. American Society for Metals, Materials Park, Ohio, p 47
42. Lee JB, Johnston GH (1978) Powder Technol 21:11910.1016/0032-5910(78)80115-6 ↗
43. Hirschorn JS (1969) Introduction to powder metallurgy. American Powder Metallurgy Institute, New York, NY
44. Gummeson PU (1972) Powder Metall 15:6710.1179/pom.1972.15.29.006 ↗
45. Singer ARE, Coombs JS, Leatham AG (1974) In: Housner HH, Smith WE (eds) Modern developments in powder metallurgy, vol 8. Plenum Publishing House, New York, p 263
46. Shinde SL, Tenkoldar GS (1977) Powder Metall Int 9:132
47. Tallmadge JA (1978) In: Kuhn H, Lawley A (eds) Powder metallurgy processing: new techniques and analyses. Academic Press, New York
48. Klar E, Resko JW (1984) Powder metallurgy metal handbook, vol 7, 9th edn. American Society for Materials, Materials Park, Ohio, p 25
49. Rai G, Lavernia EJ, Grant NJ (1985) J Met 37:17
50. Couper MJ, Singerand RF (1985) In: Steeb S, Warlimont H (eds) Proceedings of the fifth international conference on rapidly quenched metals. North Holland Publishing House, Amsterdam, The Netherlands
51. Veistinen M, Lavernia EJ, Abinante M, Grant NJ (1987) Mater Lett 5(10):37310.1016/0167-577X(87)90042-5 ↗
52. Baram J, Veistinen M, Lavernia EJ, Anbinante M, Grant NJ (1988) J Mater Sci 23:2457. doi: https://doi.org/10.1007/BF0111190310.1007/BF01111903 ↗
53. Baram J (1988) Mater Sci Eng 98:6510.1016/0025-5416(88)90128-0 ↗
54. Thompson JS (1948) J Inst Met 7:101
55. Libera M (1987) Doctor of Science Thesis, Massachusetts Institute of Technology, June
56. Perepezko JH (1984) Mater Sci Eng 65:12510.1016/0025-5416(84)90206-4 ↗
57. McDonnell VG, Lavernia EJ, Samuelsen GS (1989) Proceedings of the annual meeting of The Minerals, Metals and Materials Society (TMS), February 28–March 3, Las Vegas, Nevada
58. Flemings MC (1974) Solidification processing, chap 3. McGraw Hill Publishers, New York
59. Salas O, Levi CG (1988) Int J Rapid Solidif 4:1
60. Bower TF, Brody HD, Flemings MC (1965) Trans AIME 233:624
61. Levi CG, Mehrabian R (1982) Metall Trans 13A:22110.1007/BF02643312 ↗
62. Lavernia EJ, Gutierrez E, Szekely J, Grant NJ (1987) In: Proceedings of the 1987 annual powder metallurgy congress and exhibition. Progress in powder metallurgy, vol 43, p 683
63. Lavernia EJ, Gutiuerrez E, Szekely J, Grant NJ (1988) Int J Rapid Solidif 4(1, 2):89
64. Gutierrez E, Lavernia EJ, Trapaga G, Szekely J, Grant NJ (1989) Metall Trans A 20A:7110.1007/BF02647495 ↗
65. Lubanska H (1970) J Met 22:45
66. Duwez P, Willens RH, Klement W (1960) J Appl Phys 31:150010.1063/1.1735872 ↗
67. Predeck P, Mullendore AW, Grant NJ (1965) Trans Metall Soc AIME 233:1581
68. Miroshnichenko IS, Salli IV (1959) Ind Lab 25:1463 (From (1959) Zavodskaya Lab 25:1398)
69. Mobley CE (1971) Metallurgy and Applications of Rapid Solidification. Battelle Seattle Research Center, Seattle, WA
70. Mobley CE, Clauer AH, Wilcox B (1972) J Inst Met 100:142
71. Strange EH (1911) United States Patent Number 993,904, Granted in 1911
72. Jones H (1969–1970) J Mater Sci Eng 5:110.1016/0025-5416(69)90077-9 ↗
73. Chu ME, Diron A, Granger DA (1985) In: Lee PW, Carbonara RS (eds) Rapidly solidified materials. American Society for Materials, Materials Park, p 311
74. Bewlay BP, Cantor B (1986) Int J Rapid Solidif 2:107
75. Collins LE (1986) Can Metall Q 25(1):5910.1179/cmq.1986.25.1.59 ↗
76. Haour G, Boswell P (1987) Mater Des 8(1):1010.1016/0261-3069(87)90054-9 ↗
77. Gutierrez Miravete E (1991) In: Srivatsan TS, Sudarshan TS (eds) Rapid solidification technology, an engineering guide. Marcel Dekker Publications, New York, p 3
78. Singer ARE, Evans RW (1983) Met Technol 10(2):6110.1179/030716983803291659 ↗
79. Lavernia EJ, Wu Y (1996) Spray atomization and deposition. Wiley, New York. ISBN 0-471-95477-2
80. Perepezko JH (1988) In: Nucleation kinetics: casting, vol 15A. ASM Metals Handbook, Metals Park, OH, p 101
81. Lee JK, Aaronson HI (1975) In: Aaronson HI (ed) Lectures on the theory of phase transformations. The Metallurgical Society, Warrendale, PA, p 83
82. Lesoult G (1988) Fundamentals of growth in casting, vol 15A. ASM Metals Handbook, p 109
83. Christian JW (1975) Chapter 10 in the theory of transformation in metals and alloys: part 1, 2nd edn. Pergamon Press, Oxford
84. Turnbull D (1969) Contemp Phys 10(5):47310.1080/00107516908204405 ↗
85. Chen HS (1980) Rep Prog Phys 43:35310.1088/0034-4885/43/4/001 ↗
86. Argon AS (1982) J Phys Chem Solids 43(10):94510.1016/0022-3697(82)90111-1 ↗
87. Gilmer GH (1984) Mater Sci Eng 65:1510.1016/0025-5416(84)90195-2 ↗
88. Flemings MC (1974) Chapter 2 in solidification processing. McGraw Hill Publishing House, New York
89. Baker JC, Cahn JW (1971) Solidification. American Society for Metals, Metals Park, Ohio, p 23
90. Flemings MC (1981) In: Tien JK, Elliott JF (eds) Metallurgical treatises. The Metallurgical Society of AIME, Warrendale, PA, p 291
91. Rack HJ, Baruch TR, Cook JL (1980) In: Hasyadhi T, Kawata K, Umekawa S (eds) Science and engineering of composite materials. Japan Society for Composite Materials, Tokyo, p 1465
92. Rack HJ, Niskanen PW (1984) Light Met Age February:9
93. Chawla KK (1985) J Met 37:25
94. Rack HJ, Ratnaparkhi P (1988) J Met 40:55
95. Rack HJ (1988) Adv Mater Manuf Process 3(3):327
96. Hunt WH Jr, Cook CR, Armanie KP, Garganus TB (1987) In: Kumar P, Ritter A, Vedula K (eds) Powder metallurgy composites. Metallurgical Society of AIME, Warrendale, PA
97. Geiger AL, Walker JA (1991) J Met 43:8
98. Marcus HL, Bournell DL, Eliezer Z, Prasad C, Weldon WF (1987) J Met 12
99. Elkabir G, Rakenberg LK, Prasad CV, Marcus HL (1986) Scr Metall 20(10):141110.1016/0036-9748(86)90106-7 ↗
100. Cebulak WS, Johnson EW, Marcus HL (1976) Mater Eng Q 16(4):37