journal article·2026-05Open access

Effect of in-situ electrical pulse treatment on microstructure and mechanical properties of Al–Cu–Li alloy resistance spot welding joints

Yu Zhang, ShiTian Wei, Suhong Zhang, Xusheng Liu, Shenglong Chen

Abstract

This study investigates microstructural evolution in Al-Cu-Li alloy resistance spot welds (RSW) under electric pulse treatment (EPT). Comparative analysis of conventional RSW (AW), immediate EPT (AW-P1), and delayed EPT (AW-P2) joints reveals that: (1) In AW specimens, dendritic boundaries are characterized by continuous blocky T 1 -Al 2 CuLi phases, while the inner-dendritic region contains predominantly dispersed T 1 -Al 2 CuLi platelets with minor δ'-Al 3 Li precipitates; (2) EPT transforms inter-dendritic region’s microstructure from continuous blocky T 1 -Al 2 CuLi phases to icosahedral short-range ordered clusters (ISROCs). Simultaneously, it promotes the formation of T 1 -Al 2 CuLi platelets within inner-dendritic regions while suppressing the precipitation of δ'-Al 3 Li phases. EPT treatment suppressed δ′-Al 3 Li precipitation while promoting T 1 -Al 2 CuLi formation, shifting the joint failure mode from interfacial (AW and AW-P1) to mixed interfacial/pull-out failure and significantly improving peak load and energy absorption (AW-P2).
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Research context

OpenAlex topics: Advanced Welding Techniques Analysis · Electromagnetic Effects on Materials · Aluminum Alloy Microstructure Properties

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